Daedong CK22 - Disassembling Bevel Gear Case, Front Differential Case and 40 Bevel Gear

8-14
DS35-W00 May. 2007
CLUTCHCLUTCH CLUTCHCLUTCH
CLUTCH
TRANSMISSIONTRANSMISSION TRANSMISSIONTRANSMISSION
TRANSMISSION
ENGINEENGINE ENGINEENGINE
ENGINE
HSTHST HSTHST
HST
FRONT AXLEFRONT AXLE FRONT AXLEFRONT AXLE
FRONT AXLE
STEERINGSTEERING STEERINGSTEERING
STEERING
BARKEBARKE BARKEBARKE
BARKE
ELECTRICELECTRIC ELECTRICELECTRIC
ELECTRIC
INDEXINDEX INDEXINDEX
INDEX
HYDRAULICHYDRAULIC HYDRAULICHYDRAULIC
HYDRAULIC
GENERALGENERAL GENERALGENERAL
GENERAL
REAR AXLEREAR AXLE REAR AXLEREAR AXLE
REAR AXLE
CK22/CK22H
(1) 40T bevel Gear
(2) Shim
(3) Snap ring
(4) Plug
(5) Snap ring
(6) Shim
1. Remove the plug (4).
2. Remove the internal snap ring (3) and shim (2).
3. Remove the 40T bevel gear (1).
4. Tap out the bevel gear (7) and ball bearing.
5. Draw out the bevel gear shaft (8).
6. Remove the external snap ring (5).
7. Tap the bevel gear case (9), and separate it from
the front differential case (10).
196W721A
(When reassembling)
• Apply grease to the O-ring of 40T bevel gear (1).
• Tighten the axle flange mounting bolts and nuts di-
agonally in several steps.
• Install the oil seal (11) of bevel gear case, noting its
direction as shown in the upper figure.
Item
Axle flange mounting
stud bolt
Axle flange mounting
screws and nuts
Tightening torque
11.8 ~ 15.7 Nm
1.2 ~ 1.6 kgf-m
8.7 ~ 11.5 lbs-ft
23.6 ~ 27.4 Nm
2.4 ~ 2.8 kgf-m
17.4 ~ 20.2 lbs-ft
(7) 9T bevel gear
(8) Bevel gear shaft
(9) Bevel gear case
(10) Front differential case
(11) Oil seal
5.1.7 DISASSEMBLING BEVEL GEAR CASE, FRONT DIFFERENTIAL CASE AND 40 BEVEL
GEAR
FRONT AXLE - SERVICING