Daedong CK22 - Disassembling Spiral Bevel Pinion Shaft and Differential Gear Assembly

8-16
DS35-W00 May. 2007
CLUTCHCLUTCH CLUTCHCLUTCH
CLUTCH
TRANSMISSIONTRANSMISSION TRANSMISSIONTRANSMISSION
TRANSMISSION
ENGINEENGINE ENGINEENGINE
ENGINE
HSTHST HSTHST
HST
FRONT AXLEFRONT AXLE FRONT AXLEFRONT AXLE
FRONT AXLE
STEERINGSTEERING STEERINGSTEERING
STEERING
BARKEBARKE BARKEBARKE
BARKE
ELECTRICELECTRIC ELECTRICELECTRIC
ELECTRIC
INDEXINDEX INDEXINDEX
INDEX
HYDRAULICHYDRAULIC HYDRAULICHYDRAULIC
HYDRAULIC
GENERALGENERAL GENERALGENERAL
GENERAL
REAR AXLEREAR AXLE REAR AXLEREAR AXLE
REAR AXLE
CK22/CK22H
5.1.10 DISASSEMBLING SPIRAL BEVEL
PINION SHAFT AND DIFFERENTIAL
GEAR ASSEMBLY
1. Take out the differential yoke shaft (12), (13) both
sides.
2. Remove the oil seal (7) and internal snap ring (6).
3. Remove the plug (11), and then tap out the spiral
bevel pinion shaft (3) by the brass rod and hammer.
4. Take out the differential gear assembly (2), ball bear-
ing and shim (14) from right side of front axle case
(1).
5. Remove the stake of lock nut (10), and then remove
the lock nut (10).
6. Remove the taper roller bearings (8).
(When reassembling)
• Replace the lock nut (10), oil seal (7) and plug (11)
with new ones.
• Apply grease to the oil seal (6).
• Install the same shims and collars before they are
removed.
• Install the taper roller bearings correctly, noting their
direction, and apply gear oil to them.
• When press-fitting a oil seat (6), observe the di-
mension “A” described in the figure.
• Stake the lock nut (10) firmly.
• Tighten up the lock nut (10) until the turning force of
the spiral bevel pinion shaft reaches the factory
specifications. (See page 8-20)
(A) 1 mm (0.039 in.)
(1) Front axle case
(2) Differential gear assemly
(3) Spiral bevel pinion shaft
(4) Adjusting collar
(5) Collar
(6) Snap ring
(7) Oil seal
(8) Taper roller bearings
(9) Collar
(10) Lock nut
(11) Plug
(12) Differential yoke shaft RH
(13) Differential yoke shaft LH
(14) Shim
196W728A
Item
Spiral bevel pinion
shaft turning torque
Factory spec.
0.98 ~ 1.18 Nm
0.1 ~ 0.12 kgf-m
0.72 ~ 0.89 lbs-ft
FRONT AXLE - SERVICING