8-21
DS35-W00 May. 2007
CLUTCHCLUTCH
CLUTCHCLUTCH
CLUTCH
TRANSMISSIONTRANSMISSION
TRANSMISSIONTRANSMISSION
TRANSMISSION
ENGINEENGINE
ENGINEENGINE
ENGINE
HSTHST
HSTHST
HST
FRONT AXLEFRONT AXLE
FRONT AXLEFRONT AXLE
FRONT AXLE
STEERINGSTEERING
STEERINGSTEERING
STEERING
BARKEBARKE
BARKEBARKE
BARKE
ELECTRICELECTRIC
ELECTRICELECTRIC
ELECTRIC
INDEXINDEX
INDEXINDEX
INDEX
HYDRAULICHYDRAULIC
HYDRAULICHYDRAULIC
HYDRAULIC
GENERALGENERAL
GENERALGENERAL
GENERAL
REAR AXLEREAR AXLE
REAR AXLEREAR AXLE
REAR AXLE
CK22/CK22H
5.2.6 BACKLASH BETWEEN 11T BEVEL
GEAR AND 16T BEVEL GEAR
1. Stick a strip of fuse to three spots on the 16T bevel
gear (1) with grease.
2. Fix the front axle case, bevel gear case and front
gear case.
3. Turn the axle.
4. Remove the bevel gear case from front axle case
and measure the thickness of the fuses with an
outside micrometer.
5. If the backlash is not within the factory specifications,
adjust with shim (3).
(Reference)
• Thickness of adjusting shims (3):
0.8 mm (0.031 in.) 1.2 mm (0.047 in.)
1.0 mm (0.039 in.)
• Tooth contact: More than 35%
(1) 16T bevel gear (3) Shim
(2) 11T bevel gear
5.2.7 BACKLASH BETWEEN 9T BEVEL
GEAR AND 40T BEVEL GEAR
1. Stick a strip of fuse to three spots on the 40T bevel
gear (1) with grease.
2. Fix the axle flange and front gear case.
3. Turn the axle.
4. Remove the axle flange from front gear case and
measure the thickness of the fuse with an outside
micrometer.
5. If the backlash is not within the factory specifications,
adjust with shim (3).
(Reference)
• Thickness of adjusting shims (3):
1.0 mm (0.039 in.) 1.8 mm (0.071 in.)
1.2 mm (0.047 in.) 2.0 mm (0.079 in.)
1.4 mm (0.055 in.) 2.2 mm (0.087 in.)
1.6 mm (0.063 in.)
• Tooth contact : More than 35 %
(1) 40T bevel gear (3) Shim
(2) 9T bevel gear
051W737A
051W738A
Item
Backlash between 11T
bevel gear and 16T bevel
gear
Factory spec.
0.15 ~ 0.35 mm
0.0059 ~ 0.0138 in.
Item
Backlash between 9T
bevel gear and 40T bevel
gear
Factory spec.
0.15 ~ 0.35 mm
0.0059 ~ 0.0138 in.
FRONT AXLE - SERVICING
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