8-18
DS35-W00 May. 2007
CLUTCHCLUTCH
CLUTCHCLUTCH
CLUTCH
TRANSMISSIONTRANSMISSION
TRANSMISSIONTRANSMISSION
TRANSMISSION
ENGINEENGINE
ENGINEENGINE
ENGINE
HSTHST
HSTHST
HST
FRONT AXLEFRONT AXLE
FRONT AXLEFRONT AXLE
FRONT AXLE
STEERINGSTEERING
STEERINGSTEERING
STEERING
BARKEBARKE
BARKEBARKE
BARKE
ELECTRICELECTRIC
ELECTRICELECTRIC
ELECTRIC
INDEXINDEX
INDEXINDEX
INDEX
HYDRAULICHYDRAULIC
HYDRAULICHYDRAULIC
HYDRAULIC
GENERALGENERAL
GENERALGENERAL
GENERAL
REAR AXLEREAR AXLE
REAR AXLEREAR AXLE
REAR AXLE
CK22/CK22H
5.2.2 CLEARANCE BETWEEN PINION
SHAFT AND DIFFERENTIAL PINION
1. Measure the pinion shaft O.D.
2. Measure the differential pinion I.D. and calculate
the clearance.
3. If the clearance exceeds the allowable limit, replace
faulty parts.
051W731A
051W732A
Item
Clearance
between
differential case
(Differential
case cover) and
differential side
gear
Allowable limit
0.35 mm
0.0138 in.
Factory spec.
0.040 ~ 0.074 mm
0.00167 ~ 0.00291 in.
Item
Differential
case bore I.D.
Differential case
cover bore I.D.
Differential
side gear O.D.
Allowable limit
-
-
-
Factory spec.
26.020 ~ 26.041 mm
1.02441 ~ 1.02524 in.
26.020 ~ 26.041 mm
1.02441 ~ 1.02524 in.
25.067 ~ 25.080 mm
0.98689 ~ 0.98740 in.
Item
Clearance
between pinion
shaft and
differential
pinion
Allowable limit
0.25 mm
0.0098 in.
Factory spec.
0.016 ~ 0.052 mm
0.00063 ~ 0.00204 in.
Item
Pinion shaft O.D.
Differential
pinion I.D.
Allowable limit
-
-
Factory spec.
10.966 ~ 10.984 mm
0.43173 ~ 0.43244 in.
11.000 ~ 11.018 mm
0.43307 ~ 0.43378 in.
5.2 INSPECTION FOR OVERHAUL
5.2.1 CLEARANCE BETWEEN DIFFEREN-
TIAL CASE AND DIFFERENTIAL
SIDE GEAR
1. Measure the differential side gear boss O.D.
2. Measure the differential case bore I.D. and calcu-
late the clearance.
3. Measure the differential case cover bore I.D. and
calculate the clearance.
4. If the clearance exceeds the allowable limit, replace
faulty parts.
FRONT AXLE - SERVICING