2-71
DS35-W00 May. 2007
CLUTCHCLUTCH
CLUTCHCLUTCH
CLUTCH
TRANSMISSIONTRANSMISSION
TRANSMISSIONTRANSMISSION
TRANSMISSION
ENGINEENGINE
ENGINEENGINE
ENGINE
FRONT AXLEFRONT AXLE
FRONT AXLEFRONT AXLE
FRONT AXLE
STEERINGSTEERING
STEERINGSTEERING
STEERING
BARKEBARKE
BARKEBARKE
BARKE
ELECTRICELECTRIC
ELECTRICELECTRIC
ELECTRIC
INDEXINDEX
INDEXINDEX
INDEX
HYDRAULICHYDRAULIC
HYDRAULICHYDRAULIC
HYDRAULIC
GENERALGENERAL
GENERALGENERAL
GENERAL
REAR AXLEREAR AXLE
REAR AXLEREAR AXLE
REAR AXLE
HSTHST
HSTHST
HST
CK22/CK22H
B. CRANKSHAFT ALIGNMENT
1. Support the crankshaft with V blocks on the surface
plate at its front and rear journals and set a dial
indicator with its tip on the intermediate journal.
2. Rotate the crankshaft in the V blocks and get the
misalignment (half of the measurement)
3. If the misalignment exceeds the allowable limit, re-
place the crankshaft.
196W2E6A
Item
Misalignment
Factory spec.
0.02 mm
0.0008 in.
Allowable limit
0.08 mm
0.0031 in.
C. CRANKSHAFT JOURNAL AND BEARING 1
OIL CLEARANCE
1. Measure the I.D. of the crankshaft bearing 1 with an
inside micrometer.
2. Measure the O.D. of the crankshaft journal with an
outside micrometer.
3. If the clearance exceeds the allowable limit, replace
the bearing replacing to Replacing Crankshaft Bear-
ing 1.
196W2E7A
Item
Oil clearance
Journal O.D.
Bearing 1 I.D.
Factory spec.
0.034 ~ 0.092 mm
0.0013 ~ 0.0036 in.
43.934 ~ 43.950 mm
1.7297 ~ 1.7303 in.
43.984 ~ 44.040 mm
1.7317 ~ 1.7339 in.
Allowable limit
0.20 mm
0.0079 in.
-
-
196W2E5B
Item
Deflection
End play
Factory spec.
-
0.15 ~ 0.31 mm
0.0059 ~ 0.0122 in.
Allowable limit
0.05 mm
0.0020 in.
0.5 mm
0.020 in.
7.2.7 CRANKSHAFT
A. FLYWHEEL DEFLECTION AND CRANK-
SHAFT END PLAY
1. Set a dial indicator with its tip on the rear friction
face of the flywheel near the edge.
2. Turn the flywheel and measure the deflection or the
uneven wear.
3. If the measurement exceeds the allowable limit,
remove the flywheel and check the mating faces of
the crankshaft and flywheel.
4. If scored or worn excessively, regrind or replace the
flywheel.
5. Move the crankshaft with flywheel back and forth to
each end and measure the end play.
6. If the play exceeds the allowable limit, replace the
side bearing.
ENGINE - SERVICING
To Next Page
Loading...
