Daedong CK22 - Troubleshooting; Truouble Shooting Starting Circuit; Trouble Shooting Glow Plug Circuit; Trouble Shooting Lighting Circuit

11-18
DS35-W00 May. 2007
CLUTCHCLUTCH CLUTCHCLUTCH
CLUTCH
TRANSMISSIONTRANSMISSION TRANSMISSIONTRANSMISSION
TRANSMISSION
ENGINEENGINE ENGINEENGINE
ENGINE
HSTHST HSTHST
HST
FRONT AXLEFRONT AXLE FRONT AXLEFRONT AXLE
FRONT AXLE
STEERINGSTEERING STEERINGSTEERING
STEERING
BARKEBARKE BARKEBARKE
BARKE
ELECTRICELECTRIC ELECTRICELECTRIC
ELECTRIC
INDEXINDEX INDEXINDEX
INDEX
HYDRAULICHYDRAULIC HYDRAULICHYDRAULIC
HYDRAULIC
GENERALGENERAL GENERALGENERAL
GENERAL
REAR AXLEREAR AXLE REAR AXLEREAR AXLE
REAR AXLE
CK22/CK22H
Possible Cause
• Insufficient battery charge
• Blown 60 amp fuse
• Inoperative key switch
• Malfunctioning safety start switch
• Malfunctioning starter
• Malfunctioning starter relay
Remedy
• Recharge or replace the battery
• Replace the 60 amp fuse
• Clean or replace the buss bar
• Check plug resistance and replace if necessary
• Check for current and ground circuit to preheat
controler
• Test the preheat controler and replace if necessary
• Check for current and ground circuit
Replace the indicator bulb
• Defective preheat controller
• Wiring short
Condition
Start motor will
not energize
3.1 TRUOUBLE SHOOTING STARTING CIRCUIT
3.2 TROUBLE SHOOTING GLOW PLUG CIRCUIT
Possible Cause
• Insufficient charge
• Blown 60 amp fuse
• Corroded buss bar connection
• Inoperative glow plug
• Inoperative preheat controler
• Inoperative indicator light
• Preheat operation sustained
Condition
Glow plug will
not heat.
Glow plug
indicator light
not functioning
properly.
Continuously
discharge
battery
Remedy
• Recharge or replace the battery
• Replace the 60 amp fuse
• Test the switch and replace if necessary
• Check the switch
• Check the starter
Repair or replace the starter if necessary
• Check the starter relay
Replace the starter relay if necessary
3. TROUBLESHOOTING
ELECTRIC SYSTEM - TROUBLESHOOTING
Condition
Lights will not
illuminate.
Front lights will
not illuminate.
Rear lights will
not illuminate
Hazard lights not
flashing
Lights are dim or
not illuminated
3.3 TROUBLE SHOOTING LIGHTING CIRCUIT
Possible Cause
• Insufficient battery charge
• Blown 60 amp. fuse
• Inoperative key switch
• Blown 15 amp fuse
• Malfunctioning light switch
• Faulty connections at connector
• Improper ground to headlight
• Blown bulbs
• Blown 15 amp fuse
• Malfunctioning light switch
• Faulty connections at connector
• Improper ground to stop light
• Blown bulbs
• Inoperative flasher unit
• Blown 10 amp fuse
• Improper ground circuit
• Faulty connections at harness
Remedy
• Recharge or replace the battery
• Replace the 60 amp. fuse
• Test the switch and replace if necessary
• Replace the 15 amp fuse
• Test the switch and replace if necessary
• Check connection of terminals and correct if
necessary
• Check ground source at terminal
• Replace the bulb
• Replace the 15 amp fuse
• Test the switch and replace if necessary
• Check connection of terminals and correct if
necessary
• Check ground source at terminal
• Replace the bulb
• Test the unit and replace if necessary
• Replace the 10 amp fuse
• Check ground source
• Check connections at harness connectors