2-68
DS35-W00 May. 2007
CLUTCHCLUTCH
CLUTCHCLUTCH
CLUTCH
TRANSMISSIONTRANSMISSION
TRANSMISSIONTRANSMISSION
TRANSMISSION
ENGINEENGINE
ENGINEENGINE
ENGINE
HSTHST
HSTHST
HST
FRONT AXLEFRONT AXLE
FRONT AXLEFRONT AXLE
FRONT AXLE
STEERINGSTEERING
STEERINGSTEERING
STEERING
BARKEBARKE
BARKEBARKE
BARKE
ELECTRICELECTRIC
ELECTRICELECTRIC
ELECTRIC
INDEXINDEX
INDEXINDEX
INDEX
HYDRAULICHYDRAULIC
HYDRAULICHYDRAULIC
HYDRAULIC
GENERALGENERAL
GENERALGENERAL
GENERAL
REAR AXLEREAR AXLE
REAR AXLEREAR AXLE
REAR AXLE
CK22/CK22H
C. REPLACING PISTON PIN BUSHING
1. Press out the bushing, using a piston pin bushing
replacing tool.
2. Clean the new bushing and the bore and apply oil
to them.
3. Press in the bushing, using the replacing tool.
196W2E1A
•
Align the oil holes of the connecting rod and the
bushing.
IMPORTANT
196W2E0A
7.2.6 CONNECTING ROD AND PISTON
A. PISTON PIN BORE
1. Measure the I.D. of piston pin bore in piston
(lengthwise and widthwise of the piston) with a cyl-
inder gauge.
2. If the measurement exceeds the allowable limit,
replace the piston.
B. PISTON PIN AND BUSHING CLEARANCE
1. Measure the piston pin O.D. with an outside
micrometer.
2. Measure the piston pin busing I.D. with an inside
micrometer.
3. Of the clearance exceeds the allowable limit, re-
place the bushing.
4. If the clearance still exceeds the allowable limit with
new bushing, replace the piston pin.
196W2D9A
Item
Piston pin
bore I.D.
Factory spec.
20.000 ~ 20.013 mm
0.7874 ~ 0.7879 in.
Allowable limit
20.03 mm
0.7886 in.
Item
Piston pin
and bushing
clearance
Piston pin
O.D.
Bushing I.D.
Factory spec.
0.014 ~ 0.038 mm
0.00055 ~ 0.00150 in.
20.002 ~ 20.011 mm
0.7875 ~ 0.7878 in.
20.025 ~ 20.040 mm
0.7884 ~ 0.7890 in.
Allowable limit
0.15 mm
0.0059 in.
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ENGINE - SERVICING
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