Daedong CK22 - Inspection for Overhaul; Checking Disassembling and Servicing; Brake Disc Wear; Plate Wear

7-10
DS35-W00 May. 2007
CLUTCHCLUTCH CLUTCHCLUTCH
CLUTCH
TRANSMISSIONTRANSMISSION TRANSMISSIONTRANSMISSION
TRANSMISSION
ENGINEENGINE ENGINEENGINE
ENGINE
HSTHST HSTHST
HST
FRONT AXLEFRONT AXLE FRONT AXLEFRONT AXLE
FRONT AXLE
STEERINGSTEERING STEERINGSTEERING
STEERING
BARKEBARKE BARKEBARKE
BARKE
ELECTRICELECTRIC ELECTRICELECTRIC
ELECTRIC
INDEXINDEX INDEXINDEX
INDEX
HYDRAULICHYDRAULIC HYDRAULICHYDRAULIC
HYDRAULIC
GENERALGENERAL GENERALGENERAL
GENERAL
REAR AXLEREAR AXLE REAR AXLEREAR AXLE
REAR AXLE
CK22/CK22H
4.2.2 BRAKE DISC WEAR
1. Measure the brake disc thickness with vernier
calipers.
2. If the thickness is less than the allowable limit, re-
place it.
196W617A
Item
Brake disc
thickness
Allowable limit
4.2 mm
0.165 in.
Factory spec.
4.6 ~ 4.8 mm
0.181 ~ 0.189 in.
4.2 INSPECTION FOR OVERHAUL
4.2.1 CHECKING DISASSEMBLING AND
SERVICING
A .BRAKE PEDAL FREE PLAY
1. Press the center of the pedal with a force of ap-
proximately 39 ~ 59 N (4 ~ 6 kgf, 9 ~ 13 lbs.), and
measure the free play of the brake pedal edge.
2. If the measurement is not within the factory
specifications, adjust the brake by turning the turn-
buckle of the brake rod.
3. After adjustment, tighten the bracket lock nut firmly.
NOTE:
• After checking brake pedal free play, be sure to
engage the parking brake lever fully and check to
see that the brake pedals are securely locked.
196W615A
Item
Brake pedal free play (A)
Factory spec.
20 ~ 30 mm
0.8 ~ 1.2 in.
• The difference between the right and left pedal
plays must be less than 3 mm (0.12 in.).
CAUTION
4.2.3 PLATE WEAR
1. Measure the plate thickness with vernier calipers.
2. If the thickness is less than the allowable limit, re-
place it.
196W618A
Item
Plate thickness
Allowable limit
2.65 mm
0.1043 in.
Factory spec.
3.1 ~ 3.3 mm
0.1220 ~ 0.1299 in.
BRAKE - SERVICING