MacDon FFT FlexDraper FD75

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Declaration o f Conformity

147695

Revision A

Main Page

Model and Serial Number7
Table of Contents9
Safety17
Safety Alert Symbols17
Signal Words18
General Safety19
Maintenance Safety21
Hydraulic Safety22
Safety Signs23
Installing Safety Decals23
Safety Decal Locations24
Understanding Safety Signs28
Product Overview37
Definitions37
Specifications39
Component Identification42
FD75 Flexdraper42
CA25 Combine Adapter43
Operation45
Owner/Operator Responsibilities45
Operational Safety46
Header Safety Props46
Reel Safety Props47
Engaging Reel Safety Props47
Disengaging Reel Safety Props48
Endshields49
Opening Endshields49
Closing Endshields50
Removing Endshields51
Installing Endshields52
Adjusting Endshields53
Linkage Covers54
Removing Linkage Covers54
Installing Linkage Covers55
Daily Start-Up Check56
Break-In Period57
Shutting down the Machine58
Cab Controls59
Header Setup60
Header Attachments60
Header Settings60
Optimizing Header for Straight Combining Canola64
Adjusting Feed Auger Springs65
Reel Settings66
Header Operating Variables68
Cutting Height68
Cutting off the Ground68
Cutting on the Ground72
Header Float74
Checking and Adjusting Header Float74
Locking/Unlocking Header Float79
Locking/Unlocking Header Wings80
Operating in Flex Mode80
Operating in Rigid Mode81
Header Angle82
Controlling Header Angle83
Reel Speed83
Optional Reel Drive Sprockets84
Ground Speed84
Draper Speed85
Adjusting Side Draper Speed86
Adjusting Feed Draper Speed87
Knife Speed87
Checking Knife Speed88
Reel Height89
Reel Fore-Aft Position89
Adjusting Reel Fore-Aft Position90
Repositioning Fore-Aft Cylinders91
Repositioning Fore-Aft Cylinders with Multi-Crop Rapid Reel Conversion Option94
Reel Tine Pitch96
Reel Cam Settings96
Adjusting Reel Cam98
Crop Dividers99
Removing Crop Dividers from Header with Latch Option99
Removing Crop Dividers from Header Without Latch Option100
Installing Crop Dividers on Header with Latch Option100
Installing Crop Dividers on Header Without Latch Option102
Crop Divider Rods103
Removing Crop Divider Rods104
Rice Dividers104
Auto Header Height Control (AHHC)105
Auto Header Height Control Sensor Output Voltage Range - Combine Requirements107
Manually Checking Voltage Range107
Adjusting Voltage Limits109
Challenger 6 and 7 Series Combines110
Checking Voltage Range from the Combine Cab (Challenger 6 and 7 Series)110
Engaging the Auto Header Height Control (Challenger 6 Series)112
Calibrating the Auto Header Height Control (Challenger 6 Series)113
Adjusting the Header Height (Challenger 6 Series)115
Adjusting the Header Raise/Lower Rate (Challenger 6 Series)115
Setting the Sensitivity of the Auto Header Height Control (Challenger 6 Series)116
Case IH 2300/2500 and 5088/6088/7088 Combines117
Engaging the Auto Header Height Control (Case IH 2300)117
Calibrating the Auto Header Height Control (Case IH 2300/2500 and 5088/6088/7088)119
Setting the Sensitivity of the Auto Header Height (Case IH 2300/2500 and 5088/6088/7088)120
Case IH 5130/6130/7130, 7010/8010, 7120/8120/9120, and 7230/8230/9230 Combines121
Checking Voltage Range from the Combine Cab (Case 8010)121
Checking Voltage Range from the Combine Cab (Case IH 5130/6130/7130, 7010/8010; 7120/8120/9120; 7230/8230/9230)124
Calibrating the Auto Header Height Control (Case IH 5130/6130/7130, 7010/8010; 7120/8120/9120; 7230/8230/9230)126
Calibrating the Auto Header Height Control System (Case Combines with Version 28.00 Software)128
Gleaner R62/R72 Combines130
Determining System Requirements (Gleaner R62/R72)130
Calibrating the Auto Header Height Control (Gleaner R62/R72)130
Setting the Sensitivity of the Auto Header Height Control (Gleaner R62/R72 Series)130
Gleaner R65/R75 Combines133
Checking Voltage Range from the Combine Cab (Gleaner R65/R75)133
Engaging the Auto Header Height Control (Gleaner R65/R75)134
Calibrating the Auto Header Height Control (Gleaner R65/R75)136
Turning the Accumulator off (Gleaner R65/R75)137
Adjusting the Header Raise/Lower Rate (Gleaner R65/R75)138
Adjusting Ground Pressure (Gleaner R65/R75)138
Adjusting the Sensitivity of the Auto Header Height Control (Gleaner R65/R75)139
Troubleshooting Alarms and Diagnostic Faults (Gleaner R65/R75)140
John Deere 50 Series Combines143
Checking Voltage Range from the Combine Cab (John Deere 50 Series)143
Calibrating the Auto Header Height Control (John Deere 50 Series)145
John Deere 60 Series Combines147
Checking Voltage Range from the Combine Cab (John Deere 60 Series)147
Calibrating the Auto Header Height Control (John Deere 60 Series)148
Turning the Accumulator off (John Deere 60 Series)150
Setting the Sensing Grain Header Height to 50 (John Deere 60 Series)150
Setting the Sensitivity of the Auto Header Height Control (John Deere 60 Series)151
Adjusting the Threshold for the Drop Rate Valve (John Deere 60 Series)152
John Deere 70 Series Combines153
Checking Voltage Range from the Combine Cab (John Deere 70 Series)153
Calibrating Feeder House Speed (John Deere 70 Series)157
Calibrating the Auto Header Height Control (John Deere 70 Series)157
Setting the Sensitivity of the Auto Header Height Control (John Deere 70 Series)158
Adjusting the Manual Header Raise/Lower Rate (John Deere 70 Series)158
John Deere S Series Combines159
Checking Voltage Range from the Combine Cab (John Deere S Series)159
Calibrating the Auto Header Height Control (John Deere S Series)162
Setting the Sensitivity of the Auto Header Height Control (John Deere S Series)164
Adjusting the Manual Header Raise/Lower Rate (John Deere S Series)165
Lexion 500 Series Combines166
Calibrating the Auto Header Height Control (Lexion 500 Series)166
Setting Cutting Height (Lexion 500 Series)168
Lexion 700 Series Combines173
Calibrating the Auto Header Height Control (Lexion 700 Series)173
Setting Cutting Height (Lexion 700 Series)176
Setting the Sensitivity of the Auto Header Height Control (Lexion 700 Series)176
Adjusting Auto Reel Speed (Lexion 700 Series)178
New Holland Combines179
Checking Voltage Range from the Combine Cab (New Holland)179
Engaging the Auto Header Height Control (New Holland CR/CX Series)182
Calibrating the Auto Header Height Control (New Holland CR/CX Series)183
Adjusting Header Raise Rate (New Holland CR/CX Series)185
Setting the Header Lower Rate to 50 (New Holland CR/CX Series)186
Setting the Sensitivity of the Auto Header Height Control to 200 (New Holland CR/CX Series)186
Sensor Operation187
Levelling the Header189
Unplugging Cutterbar191
Unplugging Adapter192
Upper Cross Auger (UCA)193
Removing Beater Bars193
Installing Beater Bars194
Transporting Header195
Transporting Header on Combine195
Towing195
Attaching Header to Towing Vehicle196
Towing the Header196
Converting from Transport to Field Position197
Removing Tow-Bar197
Storing Tow-Bar198
Moving Front (Left) Wheels into Field Position199
Moving Rear (Right) Wheels into Field Position201
Converting from Field to Transport Position203
Moving Front (Left) Wheels into Transport Position203
Moving Rear (Right) Wheels into Transport Position206
Attaching Tow-Bar208
Storing Header212
Header Attachment/Detachment213
Adapter Setup213
Using Flighting Extensions213
Using Stripper Bars213
Adjusting Auger Speed214
Case IH Combines215
Attaching Header to Case IH Combine215
Detaching Header from Case IH Combine219
John Deere Combines223
Attaching Header to John Deere Combine223
Detaching Header from John Deere Combine226
Lexion Combines230
Attaching Header to Lexion Combine230
Detaching Header from Lexion Combine234
New Holland Combines238
Attaching Header to New Holland CR/CX Combine238
Detaching Header from New Holland Combine241
CR Feeder Deflectors246
Challenger, Gleaner, and Massey Ferguson Combines247
Attaching Header to Challenger, Gleaner, or Massey Ferguson Combine247
Detaching Header from Challenger, Gleaner, or Massey Ferguson Combine252
Attaching and Detaching Header from Adapter and Combine256
Detaching Header from Adapter and Combine256
Attaching Header to Adapter and Combine261
Maintenance and Servicing267
Preparation for Servicing267
Maintenance Specifications268
Recommended Fluids and Lubricants268
Installing a Roller Chain268
Installing a Sealed Bearing269
Maintenance Requirements270
Maintenance Schedule/Record271
Break-In Inspection273
Preseason/Annual Service273
End-Of-Season Service273
Checking Hydraulic Hoses and Lines275
Lubrication and Servicing275
Service Intervals276
Greasing Procedure284
Lubricating Reel Drive Chain285
Lubricating Auger Drive Chain286
Lubricating Header Drive Gearbox287
Hydraulics289
Reservoir289
Checking Oil Level in Hydraulic Reservoir289
Adding Oil289
Changing Oil290
Changing Oil Filter291
Electrical293
Replacing Light Bulbs293
Header Drive294
Removing Driveline294
Installing Driveline295
Removing Driveline Guard296
Installing Driveline Guard298
Adjusting Tension on Gearbox Drive Chain300
Auger301
Adjusting Auger to Pan Clearance301
Adjusting Auger Drive Chain Tension302
Removing Auger Drive Chain303
Installing Auger Drive Chain307
Auger Tines309
Removing Feed Auger Tines309
Installing Feed Auger Tines311
Replacing Auger Tine Guides312
Flighting Extensions313
Installing Flighting Extensions313
Removing Flighting Extensions314
Knife315
Replacing Knife Section315
Removing Knife317
Removing Knifehead Bearing317
Installing Knifehead Bearing318
Installing Knife318
Spare Knife319
Knife Guards319
Adjusting Knife Guards320
Replacing Pointed Guards on a Single-Knife Header321
Replacing Pointed Guards on a Double-Knife Header321
Replacing Stub Guards on a Single-Knife Header322
Replacing Stub Guards on a Double-Knife Header323
Checking Knife Hold-Downs324
Knifehead Shield326
Installing Knifehead Shield326
Knife and Knife Drive328
Knife Drive Box328
Checking Mounting Bolts328
Removing Knife Drive Box328
Removing Knife Drive Box Pulley330
Installing Knife Drive Box Pulley331
Installing Knife Drive Box331
Changing Oil in Knife Drive Box334
Knife Drive Belts334
Removing Knife Drive Belt334
Installing Knife Drive Belts335
Tensioning Knife Drive Belts336
Adapter Feed Draper338
Replacing Adapter Feed Draper338
Adjusting Feed Draper Tension339
Adapter Drive Roller340
Removing Adapter Feed Draper Drive Roller340
Installing Adapter Feed Draper Drive Roller342
Replacing Adapter Feed Draper Drive Roller Bearing343
Adapter Idler Roller344
Removing Adapter Feed Draper Idler Roller344
Replacing Adapter Feed Draper Idler Roller Bearing345
Installing Adapter Feed Draper Idler Roller347
Adapter Stripper Bars and Feed Deflectors348
Installing Stripper Bars348
Removing Stripper Bars348
Replacing Feed Deflectors348
Header Drapers350
Removing Drapers350
Installing Drapers350
Adjusting Side Draper Tension351
Adjusting Header Draper Tracking353
Adjusting Deck Height355
Draper Roller Maintenance356
Inspecting Side Draper Roller Bearing356
Side Draper Idler Roller357
Side Draper Deck Drive Roller359
Replacing Draper Deflectors363
Removing Narrow Draper Deflectors363
Installing Narrow Draper Deflectors364
Reel366
Reel Clearance to Cutterbar366
Measuring Reel Clearance366
Adjusting Reel Clearance368
Reel Frown369
Adjusting Reel Frown369
Centering the Reel370
Reel Tines371
Removing Steel Tines371
Installing Steel Tines372
Removing Plastic Fingers372
Installing Plastic Fingers373
Tine Tube Bushings374
Removing Bushings from 5-, 6- or 9-Bat Reels374
Installing Bushings on 5-, 6- or 9-Bat Reels378
Reel Endshields385
Replacing Endshield385
Replacing Support386
Reel Drive388
Replacing Reel Drive Sprocket388
Removing Drive Cover388
Loosening Drive Chain388
Removing Drive Sprocket389
Installing Drive Sprocket389
Tightening Drive Chain390
Installing Drive Cover390
Replacing Double Reel U-Joint391
Removing Drive Cover391
Removing Double Reel U-Joint391
Installing Double Reel U-Joint392
Installing Drive Cover393
Replacing Reel Drive Motor394
Removing Drive Cover394
Loosening Drive Chain394
Removing Drive Sprocket395
Removing Reel Drive Motor396
Installing Reel Drive Motor396
Installing Drive Sprocket398
Tightening Drive Chain398
Installing Drive Cover399
Replacing Drive Chain399
Removing Drive Cover399
Loosening Drive Chain400
Disconnecting the Reel Drive Method400
Breaking the Chain Method402
Tightening Drive Chain402
Installing Drive Cover403
Adjusting Reel Drive Chain Tension403
Removing Drive Cover403
Tightening Drive Chain404
Installing Drive Cover404
Replacing Reel Speed Sensor405
Removing Drive Cover405
Replacing AGCO Sensor405
Replacing John Deere Sensor406
Replacing Lexion 400 Series Sensor407
Replacing Lexion 500/700 Series Sensor407
Installing Drive Cover408
Transport System (Optional)409
Checking Wheel Bolt Torque409
Checking Axle Bolt Torque410
Checking Tire Pressure411
Checking and Adjusting Header Wing Balance412
Checking Wing Balance412
Adjusting Wing Balance417
Options and Attachments423
Reel423
Multi-Crop Rapid Reel Conversion Kit423
Lodged Crop Reel Finger Kit423
PR15 Tine Tube Reel Conversion Kit424
Reel Endshield Kit424
Reel Tine Tube Reinforcing Kit424
Cutterbar425
Cutterbar Wearplate425
Knifehead Shield425
Stub Guard Conversion Kit426
Vertical Knife Mounts426
Header427
Divider Latch Kit427
Stabilizer Wheels427
Rice Divider Rods428
Stabilizer/Slow Speed Transport Wheels428
Crop Delivery429
CA25 Feed Auger Flighting429
European Adapter Seal Kit429
Draper Deflector (Narrow)430
Stripper Bars430
Upper Cross Auger (UCA)431
Troubleshooting433
Crop Loss at Cutterbar433
Cutting Action and Knife Components435
Reel Delivery438
Header and Drapers440
Cutting Edible Beans444
Reference449
Torque Specifications449
SAE Bolt Torque Specifications449
Metric Bolt Specifications451
Metric Bolt Specifications Bolting into Cast Aluminum454
Flare-Type Hydraulic Fittings454
O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)456
O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)458
O-Ring Face Seal (ORFS) Hydraulic Fittings459
Conversion Chart461
Unloading and Assembly462
Index463

MacDon FFT FlexDraper FD75 - Page 3

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