Home
MacDon
Farm Equipment
FFT FlexDraper FD75
MacDon FFT FlexDraper FD75 User Manual
5
of 1
of 1 rating
474 pages
Give review
Manual
Specs
To Next Page
To Next Page
Loading...
Featuring
MacDon
FLEX-FLOAT
Technology
â„¢
The
harvesting
specialists.
FD75
FlexDraper
®
Combine
Header
Operator
’
s
Manual
147695
Revision
A
2016
Model
Y
ear
Original
Instruction
IMPORTANT: PAGE
31
HAS BEEN
UPDATED SINCE THIS MANUAL WAS
PUBLISHED.
2
Table of Contents
Model and Serial Number
7
Table of Contents
9
Safety
17
Safety Alert Symbols
17
Signal Words
18
General Safety
19
Maintenance Safety
21
Hydraulic Safety
22
Safety Signs
23
Installing Safety Decals
23
Safety Decal Locations
24
Understanding Safety Signs
28
Product Overview
37
Definitions
37
Specifications
39
Component Identification
42
FD75 Flexdraper
42
CA25 Combine Adapter
43
Operation
45
Owner/Operator Responsibilities
45
Operational Safety
46
Header Safety Props
46
Reel Safety Props
47
Engaging Reel Safety Props
47
Disengaging Reel Safety Props
48
Endshields
49
Opening Endshields
49
Closing Endshields
50
Removing Endshields
51
Installing Endshields
52
Adjusting Endshields
53
Linkage Covers
54
Removing Linkage Covers
54
Installing Linkage Covers
55
Daily Start-Up Check
56
Break-In Period
57
Shutting down the Machine
58
Cab Controls
59
Header Setup
60
Header Attachments
60
Header Settings
60
Optimizing Header for Straight Combining Canola
64
Adjusting Feed Auger Springs
65
Reel Settings
66
Header Operating Variables
68
Cutting Height
68
Cutting off the Ground
68
Cutting on the Ground
72
Header Float
74
Checking and Adjusting Header Float
74
Locking/Unlocking Header Float
79
Locking/Unlocking Header Wings
80
Operating in Flex Mode
80
Operating in Rigid Mode
81
Header Angle
82
Controlling Header Angle
83
Reel Speed
83
Optional Reel Drive Sprockets
84
Ground Speed
84
Draper Speed
85
Adjusting Side Draper Speed
86
Adjusting Feed Draper Speed
87
Knife Speed
87
Checking Knife Speed
88
Reel Height
89
Reel Fore-Aft Position
89
Adjusting Reel Fore-Aft Position
90
Repositioning Fore-Aft Cylinders
91
Repositioning Fore-Aft Cylinders with Multi-Crop Rapid Reel Conversion Option
94
Reel Tine Pitch
96
Reel Cam Settings
96
Adjusting Reel Cam
98
Crop Dividers
99
Removing Crop Dividers from Header with Latch Option
99
Removing Crop Dividers from Header Without Latch Option
100
Installing Crop Dividers on Header with Latch Option
100
Installing Crop Dividers on Header Without Latch Option
102
Crop Divider Rods
103
Removing Crop Divider Rods
104
Rice Dividers
104
Auto Header Height Control (AHHC)
105
Auto Header Height Control Sensor Output Voltage Range - Combine Requirements
107
Manually Checking Voltage Range
107
Adjusting Voltage Limits
109
Challenger 6 and 7 Series Combines
110
Checking Voltage Range from the Combine Cab (Challenger 6 and 7 Series)
110
Engaging the Auto Header Height Control (Challenger 6 Series)
112
Calibrating the Auto Header Height Control (Challenger 6 Series)
113
Adjusting the Header Height (Challenger 6 Series)
115
Adjusting the Header Raise/Lower Rate (Challenger 6 Series)
115
Setting the Sensitivity of the Auto Header Height Control (Challenger 6 Series)
116
Case IH 2300/2500 and 5088/6088/7088 Combines
117
Engaging the Auto Header Height Control (Case IH 2300)
117
Calibrating the Auto Header Height Control (Case IH 2300/2500 and 5088/6088/7088)
119
Setting the Sensitivity of the Auto Header Height (Case IH 2300/2500 and 5088/6088/7088)
120
Case IH 5130/6130/7130, 7010/8010, 7120/8120/9120, and 7230/8230/9230 Combines
121
Checking Voltage Range from the Combine Cab (Case 8010)
121
Checking Voltage Range from the Combine Cab (Case IH 5130/6130/7130, 7010/8010; 7120/8120/9120; 7230/8230/9230)
124
Calibrating the Auto Header Height Control (Case IH 5130/6130/7130, 7010/8010; 7120/8120/9120; 7230/8230/9230)
126
Calibrating the Auto Header Height Control System (Case Combines with Version 28.00 Software)
128
Gleaner R62/R72 Combines
130
Determining System Requirements (Gleaner R62/R72)
130
Calibrating the Auto Header Height Control (Gleaner R62/R72)
130
Setting the Sensitivity of the Auto Header Height Control (Gleaner R62/R72 Series)
130
Gleaner R65/R75 Combines
133
Checking Voltage Range from the Combine Cab (Gleaner R65/R75)
133
Engaging the Auto Header Height Control (Gleaner R65/R75)
134
Calibrating the Auto Header Height Control (Gleaner R65/R75)
136
Turning the Accumulator off (Gleaner R65/R75)
137
Adjusting the Header Raise/Lower Rate (Gleaner R65/R75)
138
Adjusting Ground Pressure (Gleaner R65/R75)
138
Adjusting the Sensitivity of the Auto Header Height Control (Gleaner R65/R75)
139
Troubleshooting Alarms and Diagnostic Faults (Gleaner R65/R75)
140
John Deere 50 Series Combines
143
Checking Voltage Range from the Combine Cab (John Deere 50 Series)
143
Calibrating the Auto Header Height Control (John Deere 50 Series)
145
John Deere 60 Series Combines
147
Checking Voltage Range from the Combine Cab (John Deere 60 Series)
147
Calibrating the Auto Header Height Control (John Deere 60 Series)
148
Turning the Accumulator off (John Deere 60 Series)
150
Setting the Sensing Grain Header Height to 50 (John Deere 60 Series)
150
Setting the Sensitivity of the Auto Header Height Control (John Deere 60 Series)
151
Adjusting the Threshold for the Drop Rate Valve (John Deere 60 Series)
152
John Deere 70 Series Combines
153
Checking Voltage Range from the Combine Cab (John Deere 70 Series)
153
Calibrating Feeder House Speed (John Deere 70 Series)
157
Calibrating the Auto Header Height Control (John Deere 70 Series)
157
Setting the Sensitivity of the Auto Header Height Control (John Deere 70 Series)
158
Adjusting the Manual Header Raise/Lower Rate (John Deere 70 Series)
158
John Deere S Series Combines
159
Checking Voltage Range from the Combine Cab (John Deere S Series)
159
Calibrating the Auto Header Height Control (John Deere S Series)
162
Setting the Sensitivity of the Auto Header Height Control (John Deere S Series)
164
Adjusting the Manual Header Raise/Lower Rate (John Deere S Series)
165
Lexion 500 Series Combines
166
Calibrating the Auto Header Height Control (Lexion 500 Series)
166
Setting Cutting Height (Lexion 500 Series)
168
Lexion 700 Series Combines
173
Calibrating the Auto Header Height Control (Lexion 700 Series)
173
Setting Cutting Height (Lexion 700 Series)
176
Setting the Sensitivity of the Auto Header Height Control (Lexion 700 Series)
176
Adjusting Auto Reel Speed (Lexion 700 Series)
178
New Holland Combines
179
Checking Voltage Range from the Combine Cab (New Holland)
179
Engaging the Auto Header Height Control (New Holland CR/CX Series)
182
Calibrating the Auto Header Height Control (New Holland CR/CX Series)
183
Adjusting Header Raise Rate (New Holland CR/CX Series)
185
Setting the Header Lower Rate to 50 (New Holland CR/CX Series)
186
Setting the Sensitivity of the Auto Header Height Control to 200 (New Holland CR/CX Series)
186
Sensor Operation
187
Levelling the Header
189
Unplugging Cutterbar
191
Unplugging Adapter
192
Upper Cross Auger (UCA)
193
Removing Beater Bars
193
Installing Beater Bars
194
Transporting Header
195
Transporting Header on Combine
195
Towing
195
Attaching Header to Towing Vehicle
196
Towing the Header
196
Converting from Transport to Field Position
197
Removing Tow-Bar
197
Storing Tow-Bar
198
Moving Front (Left) Wheels into Field Position
199
Moving Rear (Right) Wheels into Field Position
201
Converting from Field to Transport Position
203
Moving Front (Left) Wheels into Transport Position
203
Moving Rear (Right) Wheels into Transport Position
206
Attaching Tow-Bar
208
Storing Header
212
Header Attachment/Detachment
213
Adapter Setup
213
Using Flighting Extensions
213
Using Stripper Bars
213
Adjusting Auger Speed
214
Case IH Combines
215
Attaching Header to Case IH Combine
215
Detaching Header from Case IH Combine
219
John Deere Combines
223
Attaching Header to John Deere Combine
223
Detaching Header from John Deere Combine
226
Lexion Combines
230
Attaching Header to Lexion Combine
230
Detaching Header from Lexion Combine
234
New Holland Combines
238
Attaching Header to New Holland CR/CX Combine
238
Detaching Header from New Holland Combine
241
CR Feeder Deflectors
246
Challenger, Gleaner, and Massey Ferguson Combines
247
Attaching Header to Challenger, Gleaner, or Massey Ferguson Combine
247
Detaching Header from Challenger, Gleaner, or Massey Ferguson Combine
252
Attaching and Detaching Header from Adapter and Combine
256
Detaching Header from Adapter and Combine
256
Attaching Header to Adapter and Combine
261
Maintenance and Servicing
267
Preparation for Servicing
267
Maintenance Specifications
268
Recommended Fluids and Lubricants
268
Installing a Roller Chain
268
Installing a Sealed Bearing
269
Maintenance Requirements
270
Maintenance Schedule/Record
271
Break-In Inspection
273
Preseason/Annual Service
273
End-Of-Season Service
273
Checking Hydraulic Hoses and Lines
275
Lubrication and Servicing
275
Service Intervals
276
Greasing Procedure
284
Lubricating Reel Drive Chain
285
Lubricating Auger Drive Chain
286
Lubricating Header Drive Gearbox
287
Hydraulics
289
Reservoir
289
Checking Oil Level in Hydraulic Reservoir
289
Adding Oil
289
Changing Oil
290
Changing Oil Filter
291
Electrical
293
Replacing Light Bulbs
293
Header Drive
294
Removing Driveline
294
Installing Driveline
295
Removing Driveline Guard
296
Installing Driveline Guard
298
Adjusting Tension on Gearbox Drive Chain
300
Auger
301
Adjusting Auger to Pan Clearance
301
Adjusting Auger Drive Chain Tension
302
Removing Auger Drive Chain
303
Installing Auger Drive Chain
307
Auger Tines
309
Removing Feed Auger Tines
309
Installing Feed Auger Tines
311
Replacing Auger Tine Guides
312
Flighting Extensions
313
Installing Flighting Extensions
313
Removing Flighting Extensions
314
Knife
315
Replacing Knife Section
315
Removing Knife
317
Removing Knifehead Bearing
317
Installing Knifehead Bearing
318
Installing Knife
318
Spare Knife
319
Knife Guards
319
Adjusting Knife Guards
320
Replacing Pointed Guards on a Single-Knife Header
321
Replacing Pointed Guards on a Double-Knife Header
321
Replacing Stub Guards on a Single-Knife Header
322
Replacing Stub Guards on a Double-Knife Header
323
Checking Knife Hold-Downs
324
Knifehead Shield
326
Installing Knifehead Shield
326
Knife and Knife Drive
328
Knife Drive Box
328
Checking Mounting Bolts
328
Removing Knife Drive Box
328
Removing Knife Drive Box Pulley
330
Installing Knife Drive Box Pulley
331
Installing Knife Drive Box
331
Changing Oil in Knife Drive Box
334
Knife Drive Belts
334
Removing Knife Drive Belt
334
Installing Knife Drive Belts
335
Tensioning Knife Drive Belts
336
Adapter Feed Draper
338
Replacing Adapter Feed Draper
338
Adjusting Feed Draper Tension
339
Adapter Drive Roller
340
Removing Adapter Feed Draper Drive Roller
340
Installing Adapter Feed Draper Drive Roller
342
Replacing Adapter Feed Draper Drive Roller Bearing
343
Adapter Idler Roller
344
Removing Adapter Feed Draper Idler Roller
344
Replacing Adapter Feed Draper Idler Roller Bearing
345
Installing Adapter Feed Draper Idler Roller
347
Adapter Stripper Bars and Feed Deflectors
348
Installing Stripper Bars
348
Removing Stripper Bars
348
Replacing Feed Deflectors
348
Header Drapers
350
Removing Drapers
350
Installing Drapers
350
Adjusting Side Draper Tension
351
Adjusting Header Draper Tracking
353
Adjusting Deck Height
355
Draper Roller Maintenance
356
Inspecting Side Draper Roller Bearing
356
Side Draper Idler Roller
357
Side Draper Deck Drive Roller
359
Replacing Draper Deflectors
363
Removing Narrow Draper Deflectors
363
Installing Narrow Draper Deflectors
364
Reel
366
Reel Clearance to Cutterbar
366
Measuring Reel Clearance
366
Adjusting Reel Clearance
368
Reel Frown
369
Adjusting Reel Frown
369
Centering the Reel
370
Reel Tines
371
Removing Steel Tines
371
Installing Steel Tines
372
Removing Plastic Fingers
372
Installing Plastic Fingers
373
Tine Tube Bushings
374
Removing Bushings from 5-, 6- or 9-Bat Reels
374
Installing Bushings on 5-, 6- or 9-Bat Reels
378
Reel Endshields
385
Replacing Endshield
385
Replacing Support
386
Reel Drive
388
Replacing Reel Drive Sprocket
388
Removing Drive Cover
388
Loosening Drive Chain
388
Removing Drive Sprocket
389
Installing Drive Sprocket
389
Tightening Drive Chain
390
Installing Drive Cover
390
Replacing Double Reel U-Joint
391
Removing Drive Cover
391
Removing Double Reel U-Joint
391
Installing Double Reel U-Joint
392
Installing Drive Cover
393
Replacing Reel Drive Motor
394
Removing Drive Cover
394
Loosening Drive Chain
394
Removing Drive Sprocket
395
Removing Reel Drive Motor
396
Installing Reel Drive Motor
396
Installing Drive Sprocket
398
Tightening Drive Chain
398
Installing Drive Cover
399
Replacing Drive Chain
399
Removing Drive Cover
399
Loosening Drive Chain
400
Disconnecting the Reel Drive Method
400
Breaking the Chain Method
402
Tightening Drive Chain
402
Installing Drive Cover
403
Adjusting Reel Drive Chain Tension
403
Removing Drive Cover
403
Tightening Drive Chain
404
Installing Drive Cover
404
Replacing Reel Speed Sensor
405
Removing Drive Cover
405
Replacing AGCO Sensor
405
Replacing John Deere Sensor
406
Replacing Lexion 400 Series Sensor
407
Replacing Lexion 500/700 Series Sensor
407
Installing Drive Cover
408
Transport System (Optional)
409
Checking Wheel Bolt Torque
409
Checking Axle Bolt Torque
410
Checking Tire Pressure
411
Checking and Adjusting Header Wing Balance
412
Checking Wing Balance
412
Adjusting Wing Balance
417
Options and Attachments
423
Reel
423
Multi-Crop Rapid Reel Conversion Kit
423
Lodged Crop Reel Finger Kit
423
PR15 Tine Tube Reel Conversion Kit
424
Reel Endshield Kit
424
Reel Tine Tube Reinforcing Kit
424
Cutterbar
425
Cutterbar Wearplate
425
Knifehead Shield
425
Stub Guard Conversion Kit
426
Vertical Knife Mounts
426
Header
427
Divider Latch Kit
427
Stabilizer Wheels
427
Rice Divider Rods
428
Stabilizer/Slow Speed Transport Wheels
428
Crop Delivery
429
CA25 Feed Auger Flighting
429
European Adapter Seal Kit
429
Draper Deflector (Narrow)
430
Stripper Bars
430
Upper Cross Auger (UCA)
431
Troubleshooting
433
Crop Loss at Cutterbar
433
Cutting Action and Knife Components
435
Reel Delivery
438
Header and Drapers
440
Cutting Edible Beans
444
Reference
449
Torque Specifications
449
SAE Bolt Torque Specifications
449
Metric Bolt Specifications
451
Metric Bolt Specifications Bolting into Cast Aluminum
454
Flare-Type Hydraulic Fittings
454
O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)
456
O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)
458
O-Ring Face Seal (ORFS) Hydraulic Fittings
459
Conversion Chart
461
Unloading and Assembly
462
Index
463
Other manuals for MacDon FFT FlexDraper FD75
Installation Instructions
28 pages
5
Based on 1 rating
Ask a question
Give review
Questions and Answers:
Need help?
Do you have a question about the MacDon FFT FlexDraper FD75 and is the answer not in the manual?
Ask a question
MacDon FFT FlexDraper FD75 Specifications
General
Brand
MacDon
Model
FFT FlexDraper FD75
Category
Farm Equipment
Language
English
Related product manuals
MacDon FlexDraper FD75
578 pages
MacDon FlexDraper FD130
628 pages
MacDon FlexDraper FD140
628 pages
MacDon FlexDraper FD235
60 pages
MacDon FlexDraper FD1 Series
628 pages
MacDon FlexDraper FD2 Series
2 pages
MacDon FD70
4 pages
MacDon M155
510 pages
MacDon M205
514 pages
MacDon A40D
270 pages
MacDon M150
234 pages
MacDon NEW HOLLAND D2 Series
520 pages
Need help?
General
To Next Page
