Xerox Phaser 4510 Service Manual

4-22 Phaser 4500/4510 Service Manual
General Troubleshooting
Toner Sensor
N
o
t
e
P4500: Refer to SB651 Rev. 1. In the case of premature “Toner Low” or
“Replace Print Cartridge” messages, verify that PS Firmware v.1.26 or
later is installed in the printer before replacing the print cartridge. If it is
not, download the latest firmware from http://www.support.xerox.com/go/
results.asp?Xtype=download&prodID=4500&Xlang=en_US&Xcntry=USA
&source=XOG&prodName=Phaser%204500#Firmware%20&%20Machin
e%20Upgrades.
Troubleshooting Reference
Applicable Parts Wiring and Plug/Jack Map References
■ Toner sensor
■ Toner sensor assembly
■ Toner harness assembly 1
■ Toner harness assembly 2
■ Print cartridge
■ HVPS/engine logic board
■ “150-Sheet Feeder, 550-Sheet Feeder, Main
Fan” on page 10-27
■ “Print Engine Wiring Diagrams” on page 10-19
■ “Print Engine Plug/Jack Locator” on page 10-3
Troubleshooting Procedure
Steps Actions and Questions Yes No
1 Check the print cartridge (1):
Does sufficient toner remain in the print
cartridge?
Go to step 3. Go to step 2.
2 Check the print cartridge (2):
Does the problem still occur after
replacing the print cartridge?
Go to step 3. Problem
solved.
3 Check the toner sensor assembly
installation.
Is the toner sensor assembly installed
correctly, and does the D-Holder operate
smoothly?
Go to step 4. Replace the
toner sensor
assembly.
4 Check the toner sensor function:
1.Enter Service Diagnostics, and from the
Sensor Tests menu select toner
sensor.
2.Remove and replace the print cartridge.
Does the toner Sensor correctly detect the
presence of the toner in the print
cartridge?
Go to step 7. Go to step 5.
5 Check the toner harness assembly 1:
1.Remove toner harness assembly 1.
2.Test for continuity across J220 <=> J221.
Is it continuous?
Go to step 6. Replace the
toner harness
assembly 1.

Xerox Phaser 4510 Specifications

General

Color	Yes
Print technology	Laser
Maximum resolution	1200 x 1200 DPI
Time to first page (black, normal)	8 s
Print speed (black, normal quality, A4/US Letter)	43 ppm
Maximum internal memory	512 MB
Sound power level (standby)	28 dB
Sound pressure level (printing)	56.1 dB
Total input capacity	1350 sheets
Total output capacity	500 sheets
Maximum input capacity	1800 sheets
Maximum number of input trays	2
Multi-Purpose tray input capacity	150 sheets
I/O ports	Parallel (IEEE 1284), USB 2.0
Power supply type	220 V
Weight (imperial)	45.2 lbs
Power consumption (active)	675 W
Acoustic power emissions (active, print, copy or scan)	71.9 dB
Envelopes sizes	B5, C5, DL
Custom media width	76 - 216 mm
Maximum print size	216 x 356 mm
Custom media length	127 - 356 mm
Paper tray media types	Bond paper, Coated paper, Envelopes, Labels, Plain paper, Recycled paper, Transparencies
Paper tray media weight	64 - 216 g/m²
Non-ISO print media sizes	Executive (184 x 267mm), Folio (media size), index card, Letter (media size), Statement (140 x 216mm)
ISO A-series sizes (A0...A9)	A4, A5, A6
ISO B-series sizes (B0...B9)	B5
Maximum ISO A-series paper size	A4
Wi-Fi	No
Supported network protocols (IPv4)	USB/Parallel, 10/100 Base-TX Ethernet
PCL fonts	81
Printer fonts	PCL, PostScript
Maximum duty cycle	250000 pages per month
Recommended duty cycle	25000 pages per month
Number of PostScript fonts	139
Number of print cartridges	1
Display	LCD
Certification	EMC Directive 89/336/EEC, FCC Part 15, Class B, Low Voltage Directive 73/23/EEC, RoHS 2002/95/EC
Operating temperature (T-T)	41 - 95 °F
Operating relative humidity (H-H)	15 - 85 %
Power consumption (standby)	80 W
Power consumption (PowerSave)	18 W
Package weight	49896 g
Standard interfaces	Ethernet, Parallel, USB 2.0
USB 2.0 ports quantity	USB 2.0 ports have a data transmission speed of 480 Mbps, and are backwards compatible with USB 1.1 ports. You can connect all kinds of peripheral devices to them.

Weight and Dimensions

Dimensions (WxDxH)	630 x 630 x 1194 mm