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AC500 V3
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Settings on the module
State of
LEDs
Internal wiring
diagram
Description
Master within the bus
line, pull-up and pull-down
activated
Slave at the bus line end,
bus termination 120
Ω
Device specifications
Processor modules > AC500-eCo
2022/01/31
3ADR010278, 3, en_US
87
86
88
Table of Contents
Main Page
Table of contents
2
1 Device specifications
4
1.1 Status LEDs, display and control elements
4
1.2 Terminal bases (AC500 standard)
4
1.2.1 TB56xx for AC500 V3 products
4
1.2.1.1 Short description
6
1.2.1.2 Connections
7
1.2.1.2.1 I/O bus
7
1.2.1.2.2 Power supply
7
1.2.1.2.3 Serial interface COM1
8
1.2.1.2.4 Ethernet interface
9
1.2.1.2.5 CAN interface
10
1.2.1.3 Technical data
11
1.2.1.4 Ordering data
13
1.3 Processor modules
14
1.3.1 AC500-eCo
14
1.3.1.1 PM50xx
14
1.3.1.1.1 Short description
17
1.3.1.1.2 Assortment
18
1.3.1.1.3 Connections and interfaces
18
1.3.1.1.4 Power supply
19
1.3.1.1.5 State LEDs and operating elements
20
1.3.1.1.6 Diagnosis
23
1.3.1.1.7 Onboard I/Os
23
Intended purpose
24
Functionality
25
Connections
27
Connection of the digital inputs
32
Connection of the digital transistor outputs (PM50xx-T-ETH only)
33
Connection of the digital relay outputs (PM50xx-R-ETH only)
33
I/O configuration
35
Parameterization
35
Diagnosis
35
Displays
35
Technical data
35
Technical data of the digital inputs
35
Technical data of the fast counter inputs
36
Technical data of the interrupt inputs
37
Technical data of the Touch/Reset inputs
37
Technical data of the digital transistor outputs
38
Technical data of the digital relay outputs
40
Technical data of the limit switch outputs
42
Technical data of the PTO outputs
43
Technical data of the PWM outputs
43
Ordering data
44
1.3.1.1.8 Technical data
46
1.3.1.1.9 Ordering Data
50
1.3.1.2 Option boards
52
1.3.1.2.1 TA5101-4DI - Option board for digital I/O extension
52
1.3.1.2.2 TA5105-4DOT - Option board for digital I/O extension
57
1.3.1.2.3 TA5110-2DI2DOT - Option board for digital I/O extension
64
1.3.1.2.4 TA5130-KNXPB - Option board KNX adress push button
72
1.3.1.2.5 TA5131-RTC - Option board for real-time clock
74
1.3.1.2.6 TA5141-RS232I - Option board for COMx serial communication
75
1.3.1.2.7 TA5142-RS485I - Option board for COMx serial communication
78
1.3.1.2.8 TA5142-RS485 - Option board for COMx serial communication
84
1.3.2 AC500 (standard)
90
1.3.2.1 PM56xx-2ETH for AC500 V3 products
90
1.3.2.1.1 Short description
91
1.3.2.1.2 Connections
92
1.3.2.1.3 Storage elements
93
1.3.2.1.4 LEDs, display and function keys on the front panel
94
1.3.2.1.5 Technical data
94
1.3.2.1.6 Ordering data
99
1.4 Communication modules (AC500 standard)
101
1.4.1 Overview
101
1.4.1.1 Compatibility of communication modules and communication interface modules
103
1.4.1.2 Technical data (Overview)
104
1.4.2 Compatibility of communication modules and communication interface modules
104
1.4.3 CANopen
105
1.4.3.1 CM598-CN - CANopen master
105
1.4.3.1.1 Purpose
106
1.4.3.1.2 Connections
107
Field bus interface
107
1.4.3.1.3 State LEDs
110
1.4.3.1.4 Technical data
110
1.4.3.1.5 Ordering data
111
1.4.4 EtherCAT
112
1.4.4.1 CM579-ETHCAT - EtherCAT master
112
1.4.4.1.1 Intended purpose
112
1.4.4.1.2 Connections
112
Field bus interfaces
112
1.4.4.1.3 State LEDs
114
1.4.4.1.4 Technical data
115
1.4.4.1.5 Ordering data
116
1.4.5 PROFINET
116
1.4.5.1 CM579-PNIO - PROFINET IO RT controller
116
1.4.5.1.1 Intended purpose
117
1.4.5.1.2 Functionality
117
1.4.5.1.3 Connections
117
Field bus interfaces
117
1.4.5.1.4 State LEDs
119
1.4.5.1.5 Technical data
120
1.4.5.1.6 Ordering data
121
1.5 Terminal units (AC500 standard)
122
1.5.1 TU507-ETH and TU508-ETH for Ethernet communication interface modules
122
1.5.1.1 Technical data
125
1.5.1.2 Ordering data
126
1.5.2 TU515, TU516, TU541 and TU542 for I/O modules
126
1.5.2.1 Technical data
131
1.5.2.2 Ordering data
132
1.5.3 TU517 and TU518 for communication interface modules
132
1.5.3.1 Technical data
134
1.5.3.2 Ordering data
135
1.5.4 TU531 and TU532 for I/O modules
135
1.5.4.1 Technical data
140
1.5.4.2 Ordering data
141
1.6 I/O modules
142
1.6.1 Digital I/O modules
142
1.6.1.1 S500-eCo
142
1.6.1.1.1 DC561 - Digital input/output module
142
Intended purpose
143
Functionality
144
Connections
144
I/O Configuration
146
Parameterization
146
Diagnosis
147
State LEDs
147
Technical data
148
Technical data of the digital inputs/outputs if used as inputs
148
Technical data of the digital inputs/outputs if used as outputs
149
Ordering data
150
1.6.1.1.2 DC562 - Digital input/output module
150
Intended purpose
151
Functionality
152
Connections
152
I/O configuration
156
Parameterization
156
Diagnosis
157
State LEDs
157
Technical data
158
Technical data of the digital inputs/outputs if used as inputs
158
Technical data of the digital inputs/outputs if used as outputs
159
Ordering data
160
1.6.1.1.3 DI561 - Digital input module
161
Intended purpose
161
Functionality
162
Connections
162
I/O Configuration
164
Parameterization
164
Diagnosis
165
State LEDs
166
Technical data
166
Technical data of the digital inputs
166
Ordering data
167
1.6.1.1.4 DI562 - Digital input module
167
Intended purpose
168
Functionality
169
Connections
169
I/O configuration
172
Parameterization
172
Diagnosis
173
State LEDs
173
Technical data
174
Technical data of the digital inputs
174
Ordering data
175
1.6.1.1.5 DI571 - Digital input module
176
Intended purpose
176
Functionality
177
Connections
177
Internal data exchange
181
I/O configuration
181
Parameterization
181
Diagnosis
182
State LEDs
182
Technical data
183
Technical data of the digital inputs
183
Ordering data
184
1.6.1.1.6 DI572 - Digital input module
184
Intended purpose
185
Functionality
186
Connections
186
I/O configuration
189
Parameterization
190
Diagnosis
191
State LEDs
191
Technical data
192
Technical data of the digital inputs
192
Ordering data
193
1.6.1.1.7 DO561 - Digital output module
193
Intended purpose
194
Functionality
195
Connections
195
I/O configuration
197
Parameterization
198
Diagnosis
198
State LEDs
199
Technical data
200
Technical data of the digital outputs
200
Ordering data
201
1.6.1.1.8 DO562 - Digital output module
202
Intended purpose
203
Functionality
203
Connections
203
I/O configuration
207
Parameterization
207
Diagnosis
208
State LEDs
208
Technical data
209
Technical data of the digital outputs
209
Ordering data
210
1.6.1.1.9 DO571 - Digital output module
211
Intended purpose
212
Functionality
213
Connections
213
I/O configuration
217
Parameterization
217
Diagnosis
218
State LEDs
219
Technical data
219
Technical data of the digital outputs
220
Ordering data
221
1.6.1.1.10 DO572 - Digital output module
221
Intended purpose
222
Functionality
223
Connections
223
I/O configuration
227
Parameterization
227
Diagnosis
228
State LEDs
229
Technical data
229
Technical data of the digital outputs
229
Ordering data
230
1.6.1.1.11 DO573 - Digital output module
231
Intended purpose
232
Functionality
232
Connections
232
I/O configuration
238
Parameterization
238
Diagnosis
239
State LEDs
240
Technical data
240
Technical data of the digital outputs
241
Ordering data
242
1.6.1.1.12 DX561 - Digital input/output module
243
Intended purpose
244
Functionality
245
Connections
245
I/O configuration
249
Parameterization
250
Diagnosis
251
State LEDs
252
Technical data
252
Technical data of the digital inputs
253
Technical data of the digital outputs
253
Ordering data
254
1.6.1.1.13 DX571 - Digital input/output module
255
Intended purpose
256
Functionality
257
Connections
257
I/O configuration
263
Parameterization
263
Diagnosis
264
State LEDs
265
Technical data
265
Technical data of the digital inputs
266
Technical data of the digital outputs
267
Ordering data
268
1.6.1.2 S500
269
1.6.1.2.1 DC522 - Digital input/output module
269
Intended purpose
269
Functionality
270
Connections
270
Internal data exchange
273
I/O Configuration
273
Parameterization
273
State LEDs
274
Technical data
275
Technical data of the configurable digital inputs/outputs
276
Technical data of the digital inputs/outputs if used as inputs
277
Technical data of the digital inputs/outputs if used as outputs
277
Technical data of the fast counter
279
Ordering data
279
1.6.1.2.2 DC523 - Digital input/output module
279
Intended purpose
280
Functionality
281
Connections
281
Internal data exchange
284
I/O configuration
284
Parameterization
284
State LEDs
286
Technical data
286
Technical data of the configurable digital inputs/outputs
287
Technical data of the digital inputs/outputs if used as inputs
288
Technical data of the digital inputs/outputs if used as outputs
289
Technical data of the fast counter
290
Ordering data
290
1.6.1.2.3 DC532 - Digital input/output module
290
Intended purpose
291
Functionality
292
Connections
293
Internal data exchange
295
I/O configuration
295
Parameterization
295
State LEDs
297
Technical data
297
Technical data of the digital inputs
298
Technical data of the configurable digital inputs/outputs
299
Technical data of the digital inputs/outputs if used as inputs
300
Technical data of the digital inputs/outputs if used as outputs
300
Technical data of the fast counter
301
Ordering data
302
1.6.1.2.4 DI524 - Digital input module
302
Intended purpose
303
Functionality
303
Connections
303
Internal data exchange
305
I/O configuration
306
Parameterization
306
State LEDs
307
Technical data
308
Technical data of the digital inputs
309
Technical data of the fast counter
310
Ordering data
310
1.6.1.2.5 DO524 - Digital output module
310
Intended purpose
311
Functionality
312
Connections
312
Internal data exchange
314
I/O configuration
314
Parameterization
314
State LEDs
315
Technical data
316
Technical data of the digital outputs
317
Ordering data
318
1.6.1.2.6 DO526 - Digital output module
318
Intended purpose
319
Functionality
320
Connections
320
Internal data exchange
323
I/O configuration
323
Parameterization
323
State LEDs
324
Technical data
325
Technical data of the digital outputs
326
Ordering data
327
1.6.1.2.7 DX522 - Digital input/output module
327
Intended purpose
328
Functionality
329
Connections
329
Internal data exchange
333
I/O configuration
333
Parameterization
333
State LEDs
335
Technical data
335
Technical data of the digital inputs
336
Technical data of the relay outputs
337
Technical data of the fast counter
338
Ordering data
338
1.6.1.2.8 DX531 - Digital input/output module
339
Intended purpose
340
Functionality
340
Connections
340
Internal data exchange
344
I/O configuration
344
Parameterization
345
State LEDs
346
Technical data
346
Technical data of the digital inputs
347
Technical data of the relay outputs
348
Ordering data
349
1.6.1.2.9 Fast counter
349
1.6.2 Analog I/O modules
349
1.6.2.1 S500-eCo
349
1.6.2.1.1 AI561 - Analog input module
349
Intended purpose
350
Functionality
351
Connections
351
I/O configuration
354
Parameterization
355
Input channel (4x)
355
Diagnosis
356
State LEDs
357
Measuring ranges
357
Technical data
358
Technical data of the analog inputs
359
Ordering data
360
1.6.2.1.2 AI562 - Analog input module
360
Intended purpose
361
Functionality
362
Connections
362
I/O configuration
364
Parameterization
365
Input channel (2x)
365
Diagnosis
366
State LEDs
367
Measuring ranges
367
Resistance temperature detectors
367
Resistances
368
Technical data
368
Technical data of the analog inputs
369
Ordering data
370
1.6.2.1.3 AI563 - Analog input module
371
Intended purpose
372
Functionality
372
Connections
372
I/O configuration
376
Parameterization
376
Input channel (4x)
376
Diagnosis
377
State LEDs
378
Measuring ranges
378
Technical data
380
Technical data of the analog inputs
381
Accuracy of thermocouple ranges at 25 °C (with cold junction compensation)
382
Ordering data
382
1.6.2.1.4 AO561 - Analog output module
383
Intended purpose
383
Functionality
384
Connections
384
I/O configuration
387
Parameterization
387
Output channel (2x)
387
Diagnosis
388
State LEDs
389
Output ranges
389
Technical data
390
Technical data of the analog outputs
391
Ordering data
391
1.6.2.1.5 AX561 - Analog input/output module
392
Intended purpose
393
Functionality
393
Connections
394
I/O configuration
398
Parameterization
398
Input channel (4x)
399
Output channel (2x)
400
Diagnosis
400
State LEDs
401
Measuring ranges
402
Output ranges
403
Technical data
403
Technical data of the analog inputs
404
Technical data of the analog outputs
405
Ordering data
406
1.6.2.2 S500
406
1.6.2.2.1 AC522 - Analog input/output module
406
Intended purpose
407
Functionality
408
Connections
409
Connection of resistance thermometers in 2-wire configuration
411
Connection of resistance thermometers in 3-wire configuration
412
Connection of active-type analog sensors (Voltage) with galvanically isolated power supply
414
Connection of active-type analog sensors (Current) with galvanically isolated power supply
414
Connection of active-type analog sensors (Voltage) with no galvanically isolated power supply
415
Connection of passive-type analog sensors (Current)
416
Connection of active-type analog sensors (Voltage) to differential inputs
416
Use of analog inputs as digital inputs
417
Connection of analog output loads (Voltage, current)
418
Internal data exchange
419
I/O configuration
419
Parameterization
419
Diagnosis
424
State LEDs
426
Measuring ranges
426
Input ranges of voltage, current and digital input
426
Input ranges resistance temperature detector
427
Output ranges voltage and current
428
Technical data
428
Technical data of the analog inputs
429
Technical data of the analog inputs, if used as digital inputs
430
Technical data of the analog outputs
430
Ordering data
431
1.6.2.2.2 AI523 - Analog input module
431
Intended purpose
432
Functionality
432
Connections
433
Connection of resistance thermometers in 2-wire configuration
437
Connection of resistance thermometers in 3-wire configuration
437
Connection of active-type analog sensors (Voltage) with galvanically isolated power supply
439
Connection of active-type analog sensors (Current) with galvanically isolated power supply
440
Connection of active-type analog sensors (Voltage) with no galvanically isolated power supply
440
Connection of passive-type analog sensors (Current)
441
Connection of active-type analog sensors (Voltage) to differential inputs
442
Use of analog inputs as digital inputs
443
Internal data exchange
443
I/O configuration
444
Parameterization
444
Diagnosis
447
State LEDs
448
Measuring ranges
449
Input ranges of voltage, current and digital input
449
Input ranges resistance temperature detector
449
Technical data
450
Technical data of the analog inputs
451
Technical data of the analog inputs, if used as digital inputs
452
Ordering data
452
1.6.2.2.3 AI531 - Analog input module
453
Intended purpose
454
Functionality
454
Connections
454
Connection of active-type analog sensors (Voltage) with galvanically isolated power supply
458
Connection of active-type analog sensors (Voltage) with no galvanically isolated power supply
459
Connection of active-type analog sensors (Current) with galvanically isolated power supply
460
Connection of active-type analog sensors (Current) with galvanically isolated power supply and series-connection of an additional input
461
Connection of passive-type analog sensors (Current)
462
Connection of passive-type analog sensors (Current) and series-connection of an additional analog sensor
463
Connection of digital signal sources at analog inputs
463
Connection of resistance thermometers in 2-wire configuration
464
Connection of resistance thermometers in 3-wire configuration
465
Connection of resistance thermometers in 4-wire configuration
466
Connection of resistors in 2-wire configuration
466
Connection of a resistance measuring bridge with internal supply
467
Connection of a resistance measuring bridge with external supply
468
Connection of thermocouples
470
Internal compensation
471
External compensation with temperature input
471
External compensation with compensation box
471
External compensation with flanking channel
471
Internal data exchange
472
I/O configuration
472
Parameterization
472
Diagnosis
475
State LEDs
477
Measuring ranges
478
Voltage input ranges
478
Bipolar voltage input range, measuring bridge
478
Unipolar voltage input range, measuring bridge, digital input
479
Current input ranges
479
Resistance thermometer input ranges
480
Resistor input range
481
Thermocouple input ranges
481
Temperature-internal reference point ranges
482
Technical data
482
Technical data of the analog inputs
483
Technical data of the analog inputs if used as digital inputs
484
Ordering data
485
1.6.2.2.4 AO523 - Analog output module
485
Intended purpose
486
Functionality
486
Connections
487
Connection of analog output loads (Voltage, current)
490
Internal data exchange
490
I/O configuration
490
Parameterization
491
Diagnosis
495
State LEDs
496
Output ranges
497
Output ranges voltage and current
497
Technical data
498
Technical data of the analog outputs
499
Ordering data
499
1.6.2.2.5 AX521 - Analog input/output module
500
Intended purpose
500
Functionality
501
Connections
501
Connection of resistance thermometers in 2-wire configuration
504
Connection of resistance thermometers in 3-wire configuration
505
Connection of active-type analog sensors (Voltage) with galvanically isolated power supply
506
Connection of active-type analog sensors (Current) with galvanically isolated power supply
507
Connection of active-type analog sensors (Voltage) with no galvanically isolated power supply
507
Connection of passive-type analog sensors (Current)
508
Connection of active-type analog sensors (Voltage) to differential inputs
508
Use of analog inputs as digital inputs
509
Connection of analog output loads (Voltage, current)
510
Internal data exchange
511
I/O configuration
511
Parameterization
511
Diagnosis
515
State LEDs
517
Measuring ranges
518
Input ranges of voltage, current and digital input
518
Input ranges resistance temperature detector
519
Output ranges voltage and current
519
Technical data
520
Technical data of the analog inputs
521
Technical data of the analog inputs, if used as digital inputs
522
Technical data of the analog outputs
522
Ordering Data
523
1.6.2.2.6 AX522 - Analog input/output module
523
Intended purpose
524
Functionality
524
Connections
525
Connection of resistance thermometers in 2-wire configuration
528
Connection of resistance thermometers in 3-wire configuration
529
Connection of active-type analog sensors (Voltage) with galvanically isolated power supply
530
Connection of active-type analog sensors (Current) with galvanically isolated power supply
531
Connection of active-type analog sensors (Voltage) with no galvanically isolated power supply
532
Connection of passive-type analog sensors (Current)
533
Connection of active-type analog sensors (Voltage) to differential inputs
533
Use of analog inputs as digital inputs
534
Connection of analog output loads (Voltage, current)
535
Internal data exchange
535
I/O configuration
535
Parameterization
536
Diagnosis
540
State LEDs
542
Measuring ranges
543
Input ranges of voltage, current and digital input
543
Input ranges resistance temperature detector
544
Output ranges voltage and current
544
Technical data
545
Technical data of the analog inputs
546
Technical data of the analog inputs, if used as digital Inputs
547
Technical data of the analog outputs
547
Ordering data
548
1.6.3 Digital/Analog I/O modules
548
1.6.3.1 S500
548
1.6.3.1.1 DA501 - Digital/Analog input/output module
548
Intended purpose
549
Functionality
549
Connections
550
Connection of the digital inputs
553
Connection of the configurable digital inputs/outputs
554
Connection of resistance thermometers in 2-wire configuration to the analog inputs
554
Connection of resistance thermometers in 3-wire configuration to the analog inputs
555
Connection of active-type analog sensors (Voltage) with galvanically isolated power supply to the analog inputs
556
Connection of active-type analog sensors (Current) with galvanically isolated power supply to the analog inputs
557
Connection of active-type analog sensors (Voltage) with no galvanically isolated power supply to the analog inputs
558
Connection of passive-type analog sensors (Current) to the analog inputs
559
Connection of active-type analog sensors (Voltage) to differential analog inputs
560
Use of analog inputs as digital inputs
561
Connection of analog output loads (Voltage)
562
Connection of analog output loads (Current)
563
Internal data exchange
564
I/O configuration
564
Parameterization
565
Group parameters for the digital part
566
Group parameters for the analog part
566
Channel parameters for the analog inputs (4x)
567
Channel parameters for the analog outputs (2x)
568
Diagnosis
569
State LEDs
572
Measuring ranges
572
Input ranges voltage, current and digital input
572
Input ranges resistance temperature detector
573
Output ranges voltage and current
575
Technical data
575
Technical data of the module
575
Technical data of the digital inputs
577
Technical data of the configurable digital inputs/outputs
577
Technical data of the digital inputs/outputs if used as inputs
578
Technical data of the digital inputs/outputs if used as outputs
578
Technical data of the fast counter
580
Technical data of the analog inputs
580
Technical data of the analog inputs, if used as digital inputs
581
Technical data of the analog outputs
581
Internal data exchange
582
Ordering data
582
1.6.3.1.2 DA502 - Digital/Analog input/output module
583
Intended purpose
584
Functionality
584
Connections
584
Connection of the digital outputs
587
Connection of the configurable digital inputs/outputs
587
Connection of resistance thermometers in 2-wire configuration to the analog inputs
588
Connection of resistance thermometers in 3-wire configuration to the analog inputs
589
Connection of active-type analog sensors (Voltage) with galvanically isolated power supply to the analog inputs
590
Connection of active-type analog sensors (Current) with galvanically isolated power supply to the analog inputs
591
Connection of active-type analog sensors (Voltage) with no galvanically isolated power supply to the analog inputs
592
Connection of passive-type analog sensors (Current) to the analog inputs
593
Connection of active-type analog sensors (Voltage) to differential analog inputs
594
Use of analog inputs as digital inputs
595
Connection of analog output loads (Voltage)
596
Connection of analog output loads (Current)
597
Internal data exchange
598
I/O configuration
598
Parameterization
599
Group parameters for the digital part
600
Group parameters for the analog part
600
Channel parameters for the analog inputs (4x)
601
Channel parameters for the analog outputs (2x)
602
Diagnosis
603
State LEDs
606
Measuring ranges
606
Input ranges voltage, current and digital input
606
Input ranges resistance temperature detector
607
Output ranges voltage and current
608
Technical data
608
Technical data of the module
608
Technical data of the digital outputs
609
Technical data of the configurable digital inputs/outputs
610
Technical data of the digital inputs/outputs if used as inputs
611
Technical data of the digital inputs/outputs if used as outputs
612
Technical data of the fast counter
613
Technical data of the analog inputs
613
Technical data of the analog inputs, if used as digital inputs
614
Technical data of the analog outputs
614
Ordering data
615
1.7 Communication interface modules (S500)
616
1.7.1 Compatibility of communication modules and communication interface modules
616
1.7.2 CANopen
617
1.7.2.1 Comparison CI581 and CI582
617
1.7.2.2 CI581-CN
619
1.7.2.2.1 Intended purpose
620
1.7.2.2.2 Functionality
621
1.7.2.2.3 Connections
623
Possibilities of connection
624
Connection of the digital inputs
630
Connection of the digital outputs
630
Connection of resistance thermometers in 2-wire configuration to the analog inputs
631
Connection of resistance thermometers in 3-wire configuration to the analog inputs
632
Connection of active-type analog sensors (Voltage) with galvanically isolated power supply to the analog inputs
633
Connection of active-type analog sensors (Current) with galvanically isolated power supply to the analog inputs
633
Connection of active-type analog sensors (Voltage) with no galvanically isolated power supply to the analog inputs
634
Connection of passive-type analog sensors (Current) to the analog inputs
635
Connection of active-type analog sensors (Voltage) to differential analog inputs
636
Use of analog inputs as digital inputs
637
Connection of analog output loads (Voltage)
638
Connection of analog output loads (Current)
639
1.7.2.2.4 Internal data exchange
639
1.7.2.2.5 Addressing
640
1.7.2.2.6 I/O configuration
640
1.7.2.2.7 Parameterization
640
Parameters of the module
640
Group parameters for the analog part
641
Channel parameters for the analog inputs (4x)
641
Channel parameters for the analog outputs (2x)
643
Group parameters for the digital part
644
1.7.2.2.8 Diagnosis
645
1.7.2.2.9 State LEDs
648
1.7.2.2.10 Measuring ranges
650
Input ranges voltage, current and digital input
650
Input ranges resistance temperature detector
650
Output ranges voltage and current
651
1.7.2.2.11 Technical data
652
Technical data of the digital inputs
652
Technical data of the digital outputs
653
Technical data of the analog inputs
654
Technical data of the analog inputs if used as digital inputs
655
Technical data of the analog outputs
655
Technical data of the fast counter
656
1.7.2.2.12 Ordering data
656
1.7.2.3 CI582-CN
657
1.7.2.3.1 Intended purpose
658
1.7.2.3.2 Functionality
658
1.7.2.3.3 Connections
660
Possibilities of connection
660
Connection of the digital inputs
666
Connection of the digital outputs
666
Connection of the configurable digital inputs/outputs
667
1.7.2.3.4 Internal data exchange
668
1.7.2.3.5 Addressing
668
1.7.2.3.6 I/O configuration
668
1.7.2.3.7 Parameterization
668
Parameters of the module
668
Group parameters for the digital part
669
1.7.2.3.8 Diagnosis
670
1.7.2.3.9 State LEDs
674
1.7.2.3.10 Technical data
675
Technical data of the digital inputs
675
Technical data of the digital outputs
676
Technical data of the configurable digital inputs/outputs
677
Technical data of the fast counter
678
1.7.2.3.11 Ordering data
679
1.7.3 EtherCAT
679
1.7.3.1 CI511-ETHCAT
679
1.7.3.1.1 Intended purpose
680
1.7.3.1.2 Functionality
681
1.7.3.1.3 Connections
681
Connection of resistance thermometers in 2-wire configuration
684
Connection of resistance thermometers in 3-wire configuration
685
Connection of active-type analog sensors (Voltage) with galvanically isolated power supply
686
Connection of active-type analog sensors (Current) with galvanically isolated power supply
687
Connection of active-type analog sensors (Voltage) with no galvanically isolated power supply
687
Connection of passive-type analog sensors (Current)
688
Connection of active-type analog sensors (Voltage) to differential inputs
689
Use of analog inputs as digital inputs
690
Connection of analog output loads (Voltage, current)
691
Assignment of the Ethernet ports
692
1.7.3.1.4 Internal data exchange
693
1.7.3.1.5 Addressing
693
1.7.3.1.6 I/O configuration
694
1.7.3.1.7 Parameterization
694
Module parameter
694
Group parameters of the cam switch
695
Channel parameters for the cam switch (max. 32x)
696
Group parameters for the analog part
697
Channel parameters for the analog inputs (4x)
697
Channel parameters for the analog outputs (2x)
698
Group parameters for the digital part
699
1.7.3.1.8 Diagnosis
700
1.7.3.1.9 State LEDs
702
1.7.3.1.10 Measuring ranges
703
Input ranges voltage, current and digital input
703
Input ranges resistance temperature detector
704
Output ranges voltage and current
705
1.7.3.1.11 Technical data
705
Technical data of the module
706
Technical data of the digital inputs
707
Technical data of the digital outputs
708
Technical data of the analog inputs
709
Technical data of the analog inputs, if used as digital inputs
710
Technical data of the analog outputs
710
1.7.3.1.12 Ordering data
711
1.7.3.2 CI512-ETHCAT
711
1.7.3.2.1 Intended purpose
712
1.7.3.2.2 Functionality
713
1.7.3.2.3 Connections
713
1.7.3.2.4 Assignment of the Ethernet ports
715
1.7.3.2.5 Internal data exchange
716
1.7.3.2.6 Addressing
716
1.7.3.2.7 I/O configuration
717
1.7.3.2.8 Parameterization
717
Module parameter
717
Group parameters of the cam switch
718
Channel parameters for the cam switch (max. 32x)
719
Group parameters for the digital part
719
1.7.3.2.9 Diagnosis
720
1.7.3.2.10 State LEDs
721
1.7.3.2.11 Technical data
723
Technical data of the module
724
Technical data of the digital inputs
725
Technical data of the digital outputs
726
Technical data of the configurable digital inputs/outputs
727
Technical data of the digital inputs/outputs if used as inputs
727
Technical data of the digital inputs/outputs if used as outputs
728
1.7.3.2.12 Ordering data
729
1.7.4 Modbus
729
1.7.4.1 CI521-MODTCP
729
1.7.4.1.1 Intended purpose
731
1.7.4.1.2 Functionality
731
1.7.4.1.3 Connections
731
Connection of the digital inputs
735
Connection of the digital outputs
736
Connection of resistance thermometers in 2-wire configuration to the analog inputs
737
Connection of resistance thermometers in 3-wire configuration to the analog inputs
738
Connection of active-type analog sensors (voltage) with galvanically isolated power supply to the analog inputs
740
Connection of active-type analog sensors (Current) with galvanically isolated power supply to the analog inputs
740
Connection of active-type analog sensors (Voltage) with no galvanically isolated power supply to the analog inputs
741
Connection of passive-type analog sensors (Current) to the analog inputs
742
Connection of active-type analog sensors (Voltage) to differential analog inputs
743
Use of analog inputs as digital inputs
745
Connection of analog output loads (Voltage)
745
Connection of analog output loads (Current)
746
Assignment of the Ethernet ports
747
1.7.4.1.4 Internal data exchange
748
1.7.4.1.5 Addressing
748
1.7.4.1.6 I/O configuration
748
1.7.4.1.7 Parameterization
749
Parameters of the module
749
Group parameters for the analog part
751
Channel parameters for the analog inputs (4x)
751
Channel parameters for the analog outputs (2x)
752
Group parameters for the digital part
754
1.7.4.1.8 Diagnosis and state LEDs
755
Structure of the diagnosis block
755
State LEDs
760
1.7.4.1.9 Measuring ranges
761
Input ranges voltage, current and digital input
761
Input ranges resistance temperature detector
762
Output ranges voltage and current
763
1.7.4.1.10 Technical data
763
Technical data of the module
763
Technical data of the digital inputs
764
Technical data of the digital outputs
765
Technical data of the analog inputs
766
Technical data of the analog inputs if used as digital inputs
767
Technical data of the analog outputs
767
Technical data of the fast counter
768
1.7.4.1.11 Ordering data
769
1.7.4.2 CI522-MODTCP
769
1.7.4.2.1 Intended purpose
771
1.7.4.2.2 Functionality
771
1.7.4.2.3 Connections
771
Connection of the digital inputs
775
Connection of the digital outputs
776
Connection of the configurable digital inputs/outputs
777
Assignment of the Ethernet ports
778
1.7.4.2.4 Internal data exchange
779
1.7.4.2.5 Addressing
779
1.7.4.2.6 I/O configuration
779
1.7.4.2.7 Parameterization
779
Parameters of the module
779
Group parameters for the digital part
781
1.7.4.2.8 Diagnosis
782
State LEDs
787
1.7.4.2.9 Technical data
789
Technical data of the module
789
Technical data of the digital inputs
790
Technical data of the digital outputs
791
Technical data of the configurable digital inputs/outputs
792
Technical data of the digital inputs/outputs if used as inputs
792
Technical data of the digital inputs/outputs if used as outputs
793
Technical data of the fast counter
794
1.7.4.2.10 Ordering data
794
1.7.5 PROFINET
794
1.7.5.1 Comparison of the CI5xx-PNIO modules
794
1.7.5.1.1 PROFINET IO devices CI50x-PNIO
795
Characteristics of CI50x-PNIO
795
Input/Output characteristics of CI501-PNIO
796
Input/Output characteristics of CI502-PNIO
796
Technical data of the serial interfaces of CI504-PNIO
796
1.7.5.2 CI501-PNIO
797
1.7.5.2.1 Intended purpose
798
1.7.5.2.2 Functionality
798
1.7.5.2.3 Connections
798
Connection of the digital inputs
801
Connection of the digital outputs
802
Connection of resistance thermometers in 2-wire configuration to the analog inputs
803
Connection of resistance thermometers in 3-wire configuration to the analog inputs
804
Connection of active-type analog sensors (Voltage) with galvanically isolated power supply to the analog inputs
806
Connection of active-type analog sensors (Current) with galvanically isolated power supply to the analog inputs
806
Connection of active-type analog sensors (Voltage) with no galvanically isolated power supply to the analog inputs
807
Connection of passive-type analog sensors (Current) to the analog inputs
808
Connection of active-type analog sensors (Voltage) to differential analog inputs
809
Use of analog inputs as digital inputs
811
Connection of analog output loads (Voltage)
811
Connection of analog output loads (Current)
812
Assignment of the Ethernet ports
813
1.7.5.2.4 Internal data exchange
814
1.7.5.2.5 Addressing
814
1.7.5.2.6 I/O configuration
814
1.7.5.2.7 Parameterization
815
Parameters of the module
815
Group parameters for the analog part
817
Channel parameters for the analog inputs (4x)
818
Channel parameters for the analog outputs (2x)
819
Group parameters for the digital part
820
1.7.5.2.8 Diagnosis and state LEDs
821
Structure of the diagnosis block via PNIO_DEV_ALARM function block
821
State LEDs
826
1.7.5.2.9 Measuring ranges
828
Input ranges voltage, current and digital input
828
Input ranges resistance temperature detector
828
Output ranges voltage and current
829
1.7.5.2.10 Technical data
830
Technical data of the module
830
Technical data of the digital inputs
832
Technical data of the digital outputs
832
Technical data of the analog inputs
834
Technical data of the analog inputs, if used as digital inputs
834
Technical data of the analog outputs
835
Technical data of the fast counter
836
1.7.5.2.11 Ordering data
836
1.7.5.3 CI502-PNIO
836
1.7.5.3.1 Intended purpose
837
1.7.5.3.2 Functionality
838
1.7.5.3.3 Connections
838
Connection of the Digital inputs
841
Connection of the Digital outputs
843
Connection of the configurable digital inputs/outputs
844
Assignment of the Ethernet ports
844
1.7.5.3.4 Internal data exchange
845
1.7.5.3.5 Addressing
845
1.7.5.3.6 I/O configuration
845
1.7.5.3.7 Parameterization
845
Parameters of the module
845
Group parameters for the digital part
848
1.7.5.3.8 Diagnosis
848
State LEDs
853
1.7.5.3.9 Technical data
854
Technical data of the module
855
Technical data of the digital inputs
856
Technical data of the digital outputs
857
Technical data of the configurable digital inputs/outputs
858
Technical data of the digital inputs/outputs if used as inputs
859
Technical data of the digital inputs/outputs if used as outputs
859
Technical data of the fast counter
860
1.7.5.3.10 Ordering data
861
1.8 Accessories
861
1.8.1 AC500-eCo
861
1.8.1.1 MC5102 - Micro memory card with micro memory card adapter
861
1.8.1.2 TA52xx(-x) - Terminal block sets
866
1.8.1.3 TA5300-CVR - Option board slot cover
877
1.8.1.4 TA5400-SIM - Input simulator
880
1.8.2 AC500 (standard)
884
1.8.2.1 MC502 - Memory card
884
1.8.2.2 MC5102 - Micro memory card with micro memory card adapter
888
1.8.2.3 MC5141 - Memory card
893
1.8.2.4 TA521 - Battery
897
1.8.2.5 TA524 - Dummy communication module
901
1.8.2.6 TA526 - Wall mounting accessory
902
1.8.3 S500
902
1.8.3.1 TA523 - Pluggable label mounting
902
1.8.3.2 TA525 - Plastic labels
904
1.8.3.3 TA526 - Wall mounting accessory
905
1.8.3.4 TA535 - Protective caps for XC devices
906
2 System assembly, construction and connection
907
2.1 Introduction
907
2.2 Regulations
907
2.3 Safety instructions
908
2.4 Overall information (valid for complete AC500 product family)
911
2.4.1 Serial I/O bus
911
2.4.2 Mechanical encoding
914
2.4.3 Earthing concept (Block diagrams)
917
2.4.4 EMC-conforming assembly and construction
918
2.4.4.1 General principles
918
2.4.4.2 Cable routing
919
2.4.4.3 Cable shields
920
2.4.4.4 Switchgear cabinet
920
2.4.4.5 Reference potential
920
2.4.4.6 Equipotential bonding
921
2.4.5 Power consumption of an entire station
922
2.4.5.1 Calculation of the total current consumption
922
2.4.5.2 Dimensioning of the fuses
923
2.4.6 Decommissioning
924
2.4.7 Recycling
925
2.5 AC500-eCo
925
2.5.1 System data AC500-eCo V3
925
2.5.1.1 Environmental conditions
925
2.5.1.2 Creepage distances and clearances
926
2.5.1.3 Power supply units
927
2.5.1.4 Electromagnetic compatibility
927
2.5.1.5 Mechanical data
928
2.5.1.6 Approvals and certifications
928
2.5.2 Mechanical dimensions
929
2.5.2.1 Switchgear cabinet assembly (indoor use)
929
2.5.2.2 Mechanical dimensions AC500-eCo V3 option boards
930
2.5.2.3 Mechanical dimensions AC500-eCo V3
931
2.5.2.4 Mechanical dimensions S500-eCo
932
2.5.3 Mounting and demounting
933
2.5.3.1 Mounting and demounting of the AC500-eCo V3 CPUs
933
2.5.3.1.1 Mounting a processor module on a DIN rail
933
2.5.3.1.2 Demounting a processor module mounted on a DIN rail
934
2.5.3.1.3 Mounting a processor module on a metal plate
935
2.5.3.1.4 Demounting a processor module mounted on a metal plate
936
2.5.3.1.5 Mounting of TA5301-CFA
937
2.5.3.2 Mounting and demounting option boards
937
2.5.3.2.1 Inserting the option board
937
2.5.3.2.2 Removing the option board
938
2.5.3.3 Mounting and demounting of S500-eCo I/O modules
938
2.5.4 Connection and wiring
943
2.5.4.1 Power supply
944
2.5.4.2 Processor module interfaces
945
2.5.4.2.1 Ethernet
945
Ethernet interface
945
2.5.4.2.2 Modbus RTU connection details
946
2.5.5 Handling of accessories
946
2.5.5.1 MC5102 - Micro memory card with micro memory card adapter
946
2.5.5.2 TA52xx(-x) - Terminal block sets
952
2.5.5.3 TA5300-CVR - Option board slot cover
962
2.5.5.4 TA5400-SIM - Input simulator
965
2.5.5.5 TA543 - Screw mounting accessory
969
2.5.5.6 TA566 - Wall mounting accessory
970
2.6 AC500 (Standard)
971
2.6.1 System data AC500
971
2.6.1.1 Environmental conditions
971
2.6.1.2 Creepage distances and clearances
972
2.6.1.3 Insulation test voltages, routine test
972
2.6.1.4 Power supply units
973
2.6.1.5 Electromagnetic compatibility
974
2.6.1.6 Mechanical data
975
2.6.1.7 Approvals and certifications
976
2.6.2 Mechanical dimensions
976
2.6.2.1 Switchgear cabinet assembly
976
2.6.2.2 Mechanical dimensions AC500
978
2.6.2.3 Mechanical dimensions S500
979
2.6.3 Mounting and demounting
981
2.6.3.1 Mounting/Demounting terminal bases and function module terminal bases
981
2.6.3.2 Mounting/Demounting the terminal unit
983
2.6.3.3 Mounting processor modules PM57x, PM58x, PM59x and PM56xx
985
2.6.3.4 Mounting/Demounting the I/O modules
986
2.6.3.5 Mounting/Demounting the communication modules
987
2.6.3.6 Mounting/Demounting the accessories
988
2.6.4 Connection and wiring
989
2.6.4.1 Power supply
989
2.6.4.1.1 Power supply for processor modules
990
2.6.4.2 Terminals for power supply and the COM1 interface
990
2.6.4.3 Terminals at the terminal unit
990
2.6.4.4 Connection of wires at the spring terminals
992
2.6.4.5 Terminals for CANopen/DeviceNet communication modules
994
2.6.4.6 CANopen field bus
995
2.6.4.7 Ethernet connection details
997
2.6.4.7.1 Ethernet interface
997
2.6.4.7.2 Wiring
998
2.6.4.7.3 Cable types
999
2.6.4.8 Modbus RTU connection details
1000
2.6.5 Handling of accessories
1001
2.6.5.1 MC502 - Memory card
1001
2.6.5.2 MC5102 - Micro memory card with micro memory card adapter
1005
2.6.5.3 MC5141 - Memory card
1010
2.6.5.4 TA521 - Battery
1014
2.6.5.5 TA526 - Wall mounting accessory
1018
2.6.5.6 TA524 - Dummy communication module
1019
2.6.5.7 CP-E - Economic range
1020
2.6.5.8 CP-C.1 - High performance range
1022
2.7 AC500-XC
1023
2.7.1 System data AC500-XC
1023
2.7.1.1 Environmental conditions
1023
2.7.1.2 Mechanical data
1026
2.7.1.3 Environmental tests
1026
2.8 AC500-S
1027
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