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TABLE OF CONTENTS
1. INTRODUCTION...............................................................................4
1.1 INTRODUCTION ........................................................................................... 4
2. INSTALLATION ................................................................................5
2.1 PRE-INSTALLATION .................................................................................... 5
2.2 UNIT SET-UP ................................................................................................ 6
3. MAINTENANCE..............................................................................14
3.1 DIE SET PRODUCT NUMBER LISTING ....................................................14
3.2 INSPECTION, CLEANING, LUBRICATION ................................................ 15
3.3 GBC SERIAL NUMBER, DATE CODE........................................................ 16
3.4 DIE SET MAINTENANCE............................................................................ 17
3.5 PREVENTIVE MAINTENANCE SCHEDULE .............................................. 17
3.6 STREAM PUNCH FAQ’S ............................................................................ 18
3.7 SETTING THE RIGHT EXPECTATIONS .................................................... 19
4. ADJUSTMENTS AND SPECIAL PROCEDURES..........................20
4.1TOOL RECOMMENDATIONS...................................................................... 20
4.2 DIE SET POSITION CRADLE ADJUSTMENT, CENTERING PUNCHED
HOLES .............................................................................................................. 20
4.3 REMOVAL OF PUNCH MODULE ............................................................... 24
4.4 GREEN BELT REPLACEMENT, ALIGNER PANEL REMOVAL,
EXPLANATION ................................................................................................. 24
4.5 GREEN BELT REPLACEMENT, PAPER ENTRANCE SIDE...................... 24
4.6 GREEN BELT REPLACEMENT, PAPER EXIT SIDE.................................. 30
4.7 BACK GAGE ASSEMBLY ...........................................................................37
4.8 BACK GAGE ASSEMBLY ...........................................................................37
4.9 TO CLEAR A PAPER JAM.......................................................................... 39
5. TECHNICAL TROUBLESHOOTING ..............................................40
5.1THEORY OF OPERATION .......................................................................... 40
5.2 TROUBLESHOOTING GUIDE CHART....................................................... 43
5.3 ELECTRICAL SCHEMATIC ........................................................................45
6. OPERATION...................................................................................45
6.1 OPERATING CONTROLS, PAPER PATHS................................................ 45
6.2 OPERATING & FINISHING MODES, PUNCHING PATTERNS.................. 46
6.3 CHANGING THE PUNCH DIE SETS .......................................................... 46
6.4 PUNCHING OPERATIONS ......................................................................... 47
6.5 PUNCH CHIP DRAWER ............................................................................. 47
6.6 SERVICE..................................................................................................... 48
6.7 PROBLEM SOLVING, OPERATOR LEVEL STREAMPUNCH ................... 48
6.8 PAPER JAM ................................................................................................ 49
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