GBC AdvancedPunch Pro - 2. Repair Analysis Procedures (Raps)

GBC AdvancedPunch Pro 11/07/2018 RAPS/
2-1
Section Contents
2. Repair Analysis Procedures (RAPS)
Section Contents
Title Page
Introduction .......................................................................................... 2-3
Symbology ............................................................................................ 2-3
Entry RAP ............................................................................................. 2-4
OPERATOR MESSAGES ..................................................................... 2-5
Top Row of Text ................................................................................... 2-5
Bottom Row of Text .............................................................................. 2-5
Check Die ............................................................................................. 2-6
Close Door ........................................................................................... 2-8
Chip Tray Out ....................................................................................... 2-9
Chip Tray Out message is not displayed when the Chip tray is out .... 2-9
Chip Tray Full ..................................................................................... 2-10
ERROR CODES .................................................................................. 2-11
ERROR E451 DIE ENCRYPTION ERROR .................................... 2-11
ERROR E452 INCOMPATIBLE DIE ............................................... 2-11
FAULT CODES ................................................................................... 2-12
Fault Code Text .................................................................................. 2-12
Fault Code Areas ............................................................................... 2-12
Jam Types .......................................................................................... 2-13
1 POWER FAULTS.......................................................................... 2-14
RAP 1.1 No AC Power.................................................................... 2-14
RAP 1.2 No DC Power ................................................................... 2-16
RAP 1.3 No Power to Control Board .............................................. 2-17
RAP 1.4 Operator Panel Does Not Illuminate ................................ 2-18
RAP 1.5 Operator Panel Does Not Show Text ............................... 2-19
RAP 1.6 Up, Down, Enter Keys Do Not Respond .......................... 2-20
2 PAPER JAMS ............................................................................... 2-20
RAP 2.1 Jam Type A ...................................................................... 2-20
RAP 2.2 Jam Type B ...................................................................... 2-21
RAP 2.3 Jam Type C ...................................................................... 2-22
RAP 2.4 Jam Type D ...................................................................... 2-24
RAP 2.5 Jam Type E ...................................................................... 2-25
RAP 2.6 Jam Type F ....................................................................... 2-26
RAP 2.7 Multiple Sheets Jammed - Die Pins Partially Through the
Sheets .............................................................................. 2-27
RAP 2.8 Checking Obstruction in Paper Path ................................ 2-28
RAP 2.9 PAPER JAM J431 ............................................................ 2-31
RAP 2.10 PAPER JAM J432 ............................................................ 2-31
RAP 2.11 PAPER JAM J433 ............................................................ 2-32
3 SENSOR CHECKS ....................................................................... 2-33
RAP 3.1 Check Sensors S1, S2, S3, S4, S5, S22, S23, S24, S25, S26
.......................................................................................... 2-33
Sensor Cables ............................................................................... 2-35
RAP 3.2 Check Sensors S6 to S21 ................................................ 2-36
RAP 3.3 Checking Sensor S28 Align Home Sensor ...................... 2-41
4 SOLENOID CHECKS .................................................................... 2-43
RAP 4.1 Check Solenoid SOL 1 ..................................................... 2-43
RAP 4.2 Check Solenoid SOL 2 ..................................................... 2-43
RAP 4.3 Check Solenoids SOL 3 to SOL 8 .................................... 2-44
5 MOTOR CHECKS ......................................................................... 2-46
RAP 5.1 Checking Stepper Motors ................................................. 2-46
6 OTHER FAULTS ........................................................................... 2-48
RAP 6.1 Die Set Will Not Slide In or Out Easily.............................. 2-48
RAP 6.2 Punch Overheats .............................................................. 2-48
RAP 6.3 Dog ear corners in sheets ................................................ 2-49
Appendix ............................................................................................. 2-50
Jam Codes ......................................................................................... 2-50