GBC AdvancedPunch Pro - Page 90

Repairs/Adjustments 08/20/2015 GBC AdvancedPunch Pro
4-2
REP 2.25.7 Alignment Sensor Board (S11 – S15) Replacement . 4-71
REP 2.25.8 Backage Sensor Board (S16, S17) Replacement ..... 4-73
REP 2.26 Motor Driver (Stepper Driver) Replacement ..................... 4-74
REP 2.27 Bypass Diverter Replacement .......................................... 4-76
REP 2.28 Solenoid Replacement ..................................................... 4-77
REP 2.28.1 Diverter Solenoid Replacement ................................. 4-78
REP 2.28.2 Entrance Idler Solenoid Replacement ....................... 4-79
REP 2.28.3 Acceleration Roller Idler Solenoid Replacement ....... 4-79
REP 2.28.4 Exit Idler Solenoid Replacement ................................ 4-80
REP 2.29 Upper Bypass Panel Anti-Static Brush Replacement ...... 4-81
REP 2.30 Chip Tray Home Switch Replacement ............................. 4-81
REP 2.31 Chip Level Emitter Replacement ...................................... 4-83
REP 2.32 Chip Level Receiver Replacement ................................... 4-83
3. Punch Module 4-84
REP 3.1 Punch Module Replacement ............................................ 4-84
REP 3.1.1 Punch Module Removal ............................................. 4-84
REP 3.1.2 Punch Module Installation .......................................... 4-87
REP 3.2 Punch Motor Replacement ............................................... 4-88
REP 3.3 Punch Motor Belt Replacement (Timing Belt) .................. 4-89
REP 3.4 Clutch or Clutch Pulley Replacement ............................... 4-91
REP 3.5 Punch Alignment Stepper Motor and Pulley Replacement .. 4-
94
REP 3.6 Steering Module Replacement ......................................... 4-95
REP 3.7 Alignment Carriage Sub Assembly Replacement ............ 4-98
REP 3.8 Steering Stepper Motor Replacement ............................ 4-100
REP 3.9 Steering Motor Belt (65 Groove) Replacement .............. 4-102
REP 3.10 Steering Idler Panel Weldment Replacement ................ 4-104
REP 3.11 Steering Idler Roller Assembly Replacement ................. 4-105
REP 3.11.1 Steering Idler Roller Bearing Replacement ............. 4-107
REP 3.12 Steering Drive Panel Weldment Replacement ............... 4-108
REP 3.13 Die Lock Plunger and Stripper Assembly Replacement 4-109
REP 3.14 Die Lock Shaft Replacement .......................................... 4-110
REP 3.15 Die Rail Assembly and Die Rail Springs Replacement .. 4-112
REP 3.16 Backgage Sensor Bracket Weldment and Backgage Sensor
Lower Bracket Replacement .......................................... 4-115
4. Power Supply 4-116
REP 4.1 24V Power Supply Replacement ................................... 4-116
REP 4.2 AC Filter Replacement .................................................. 4-118
5. Electronics and Control 4-119
REP 5.1 Main Control Board Replacement ................................. 4-119
REP 5.2 Comm Board Replacement ........................................... 4-121
REP 5.3 Dieset Recognition Reader Board Replacement ........... 4-122
6. Adjustments 4-123
ADJ 1.1 Door Latch Adjustment .................................................. 4-123
ADJ 1.2 Diverter Solenoid Adjustment ........................................ 4-124
ADJ 1.3 Die Stop Magnet Adjustment ......................................... 4-126
ADJ 1.4 Timing Belts Adjustment ................................................ 4-127
ADJ 1.5 Punch Cam Indexing ..................................................... 4-132
ADJ 1.6 Dieset Recognition Board Adjustment ........................... 4-136
ADJ 1.7 Idler Panel Magnetic Latches Adjustment ..................... 4-137
ADJ 1.8 Drive Panel Position Adjustment ................................... 4-138