ISHIDA CCW-R-2 B Series

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11 CAUSES AND ACTIONS FOR ERRORS AND FAILURES CCW-R-2**B INSTRUCTION MANUAL

11-2

• System administrators

• Maintenance engineers

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Table of Contents9
Safety Precautions21
Warning Terms and Meaning22
General Precautions23
Special Precautions25
Warning Label26
Warning Label Handling26
Attached Locations of Warning Labels26
Power Supply Shut off and Indication27
Introduction29
Intended Use of the Device29
Features of the Device30
Specifications of the Device31
Standard Specifications31
Outside Dimension31
Operation Environment31
Term Description32
Components of the Device34
Operation Outline36
Operating Panels37
Items and Functions of Remote Control Unit38
Operation Panel and Data Input39
Operation Panel39
Data Input43
Inputting Figures44
Inputting Alphanumeric Characters and Symbols45
Correcting Confirmed Contents46
Operation Procedures47
Emergency Stop and Restart48
Outline of the Production49
Production Procedures50
Pre-Start Inspection50
Air Pressure Adjustment (WP Specification)51
Turning the Device Power Switch on52
Turning the Control Unit Power Switch on52
Selecting the Machine Mode53
Start-Up Assistant Function55
Preset Selection58
Zero Adjustment62
Starting the Production66
Stopping the Production67
Discharging the Products68
Turning the Device Power Switch off69
Display During the Operation70
Combination] Screen71
Select Display] Pop-Up Menu in [Combination] Screen73
Temporary Stop and Restart75
Temporary Stopping75
Restarting75
Outputting the Operational Status76
Every Combination Output76
Current Total Output78
Loading the Printer Paper80
Handling Drive Unit82
Registering of Products83
Presetting the Double Weigher84
Registration Details84
Outline of the Registration87
Preset Procedures88
Selecting the Machine88
Setting the Product89
Setting the Speed92
Setting the Weight Value93
Presetting Other Channels95
Presetting the MIX Weigher96
Registration Details96
Outline of the Registration99
Preset Procedures100
Selecting the Machine100
Selecting the Section101
Setting the Product104
Setting the Weighed Product107
Setting the Weight Value110
Completing Preset Procedures111
Preset Management112
Functions of the Operation Screens113
Operation Keys and Operation Levels114
Upper Setting Bar121
Message Board123
Start-Up Assistant127
Language Selection128
Operation Level Selection129
Switching to [Operator] Level130
Switching to [Site Engineer] Level131
Switching to [Installation] Level132
Control Panel] Screen133
Screen Control] Tab Screen134
Password Set/Langslct Set] Tab Screen136
Destination ID] Tab Screen137
Memory Card Handling139
[Date & Time Setting] Screen140
Help Function142
Main Menu] Screen143
Select] Pop-Up Menu145
Zero Adjustment] Screen147
Production] Screen149
Combination] Tab Screen152
Select Display Pop-Up Menu154
Feeder Adjust] Tab Screen156
Timing Adjustment] Tab Screen156
Total Data] Tab Screen157
Weight Display] Tab Screen159
Drain] Screen160
Full Open Lock] Screen162
Full Open Lock Operation165
Feeder Adjustment] Tab Screen168
Select Preset] Screen169
Photo Display169
List Display170
Preset] Screen172
Preset Basic Function172
Finish Prdct Setting] Index Screen174
Product] Tab Screen175
Product Photo Taking Procedures176
Machine] Tab Screen178
Item] Tab Screen180
Others] Tab Screen182
Product Setting183
Two or more Divisions in MIX Mode)183
Feeder Adjustment] Index Screen185
Timing Adjustment] Index Screen187
Weight Setting] Index Screen188
Target Weight189
Upper Weight Limit189
Lower Weight Limit190
Preset Change Operation191
Preset Output192
Select Total] Pop-Up Menu194
Current Total] Screen196
X-Bar Chart] Screen201
Weigher's Transitional Data] Screen202
Per Head - Cmb. Participation Data] Screen203
Total Setting] Screen204
Operation Log] Screen206
Feeder Adjustment] Screen207
Switching Display in [Feeder Adjust] Screen213
AFD Ctroll Mode216
AFD Range Setting221
Timing Adjustment] Screen223
Machine Set] Pop-Up Menu226
Manual Adjustment] Screen227
Weighing Adjst] Tab Screen227
Combi. Calcltn] Tab Screen231
AFV Monitor] Tab Screen232
Self-Diagnosis] Screen234
Device Check] Tab Screen235
In/Output Signal] Tab Screen236
Network Analyze] Tab Screen238
Program Number] Tab Screen239
Test Drive] Tab Screen240
Display & Data Manager] Screen243
Layout Setting] Tab Screen243
Preset Manager] Tab Screen244
Selecting and Copying Preset245
Copying All Preset247
Selecting and Initializing Preset249
Initializing All Preset250
Machine Set Mngr] Tab Screen252
Selecting and Copying Machine Setting Items254
Copying All Machine Setting Items255
Selecting and Initializing Machine Setting Items257
Initializing All Machine Setting Items258
Various Parameter Setting] Screen260
Weigh Spec Set] Tab Screen260
Combination Set] Tab Screen262
Sectioning Set] Tab Screen264
Weigher Setting] Screen265
Active Head] Tab Screen265
AFD Setting] Tab Screen266
Peripheral Equipment Setting] Screen267
Pckr Intrlck Set] Tab Screen267
Pckr Intrlck Set] Index Screen268
Ringshutter] Index Screen270
Divertingtiminghppr] Index Screen272
Timinghopper] Index Screen272
Infeedr Cntl Set] Tab Screen273
Useful Functions275
New Product Registration by Using Registered Product Data276
Copying C1 Product Data to C2276
Copying and Editing Registered Product Data279
Reducing Product Change Time281
Using Feeder Adjustment of Drain Function281
Using Full Open Lock Function282
Stopping Production of C1 Alone During C1 and C2 Production (One-Side Production Stop)285
Stopping Production of C1 Alone285
Comparing Values on Remote Control and Actual Values287
Checking each Section in MIX Weigher287
Optional Functions289
Parent and Child Weighing290
Types of Parent and Child Weighing290
Parent and Child MIX Weighing290
Bonus Adding291
Setting Items of Parent and Child Weighing291
Setting Procedures of Parent and Child Weighing295
Production] Screen of Parent and Child Weighing298
Count Set Weighing300
Setting Items of Count Set Weighing300
Piece Weight Revision302
Setting Procedures of Count Set Weighing304
Select Display] Pop-Up Menu (Count Set Weighing)306
Output During Count Set Production308
Cleanup Procedures311
Washing and Sterilization312
Washing and Sterilization Methods314
Washing and Sterilizing of Components317
Washing Removable Unit317
Inlet Chute318
Dispersion Table319
Radial Trough320
Pool Hopper, Weigh Hopper, and Booster Hopper321
Collection Chute322
Discharge Chute323
Timing Hopper324
Cleaning the Unremovable Unit325
Main Body, Dispersion Portion, and Drive Unit326
Remote Control Unit328
Maintenance and Inspection329
Daily Inspection330
Pre-Start Inspection330
Dispersion Table331
Radial Trough331
Confirming the Dew-Point Checker of the Air Dryer332
Periodical Inspection333
Inspection of Span (Monthly)334
Span Adjustment337
Inspection of Open/Close for Hopper Gate (Monthly)340
Inspection of Open/Close Roller for Hopper (Monthly)342
Inspection of Amplitude Strength for Radial Feeder (Monthly)342
Inspection for Cracks (Annually)343
Inspection of Rubber Cover (Annually)344
Replacement of Memory Backup Battery345
Replacement of Fuses346
Replacement of the Air Dryer Element (WP Specification)347
Replacement of the Air Dryer Module Set (WP Specification)348
Causes and Actions for Errors and Failures349
Error Display and Action351
Pattern 1353
Pattern 2356
Pattern 3358
Pattern 4361
Pattern 5362
Pattern 6362
Pattern 7363
Pattern 8363
Error Clear and Action364
Failure and Malfunction of the Weighing Machine365
Troubleshooting369
Installation375
Installation Condition376
Transportation and Lifting377
Precaution for Transporting377
Precaution for Lifting378
Weight of Device, Center of Gravity, and Dimensions379
Lifting Procedure380
Installation Procedure381
Unpacking Procedure382
Checking Weighing Machine382
Carrying in and Installing the Weighing Machine382
Connecting Power Cable and Remote Control Unit383
Installing Timing Hopper Frame385
Connecting TH Signal Wire385
Installing Timing Hopper386
Installing Discharge Chute386
Installing Collection Chute386
Installing Radial Trough387
Installing Dispersion Table387
Installing Booster Hopper387
Installing Weigh Hopper388
Installing Pool Hopper388
Connecting to Interlocking Device389
Check and Adjustment after Installation391
Checking Assembly Condition of each Unit392
Turning the Power on394
Changing the Operation Level395
Zero Adjustment396
Span Adjustment398
Check Items at Installation400
Appendix403
Electrical Unit Layout Drawing404
Electrical Unit Layout Drawing (CCW-R-216B)404
Electrical Unit Layout Drawing (CCW-R-224B)405
Overall Block Diagram406
Remote Control BOX Unit407
RCU Board (P-970*)408
PRN Board410
TP-I/F Board (P-5573*)411
Main Electrical Unit412
HUB Board (P-5535*)413
MPS Board (P-5436*)414
FDRV Board (P-5578*)415
FDC Board (P-5532*)416
Main Electrical Unit (CCW-R-224B)417
Main Electrical Unit 1417
HUB Board (P-5535*)418
FDRV Board (P-5578*)419
FDC Board (P-5532*)420
Main Electrical Unit 2421
MPS Board (P-5436*)422
Preamp Board (P-5435*)423
Base Unit Feeder424
Preamp Board (P-5435*)424
AFV Unit425
AFV Preamp Board (P-5488*)425
Relay Unit426
EXC Board (P-5426*)427
Relay Board (P-5506*)429
Relay Unit (CCW-R-224B)429
EXC Board (P-5426*)430
Relay Board (P-5506*)432
Additional Relay Unit (CCW-R-224B)432
EXC Board (P-5426*)433
Relay Board (P-5506*)434
Unit435
Unit (CCW-R-224B)436
Unit438
Unit (CCW-R-224B)439
Weigh Drive Unit440
DUC Board (P-5428*)440
DDU Board (P-5439*)442
Cam Sensor Board (P-5207*)442
Booster Hopper Drive Unit443
DU Board (P-5429*)443
Cam Sensor Board (P-5207*)443
CAL Unit444
ADC Board (P-5576*)445
WCU Board (P-5561*)446
DMU Board (P-5562*)447
CAL Unit (CCW-R-224B)449
ADC Board (P-5576*)449
WCU Board (P-5561*)451
DMU Board (P-5562*)452
PS FEEDER Unit454
FPS Board (P-5580*)455
FPS Board (P-5581*)456
PS FEEDER Unit (CCW-R-224B)457
PS FEEDER Unit 1457
FPS Board (P-5580*)458
PS FEEDER Unit 2459
FPS Board (P-5580*)460
Connection Diagram461
Total Diagram461
Block Diagram461
Connection Diagram (CCW-R-224B)462
Total Diagram462
Block Diagram462

ISHIDA CCW-R-2 B Series - Page 350

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