Engine
SHOP MANUAL
Ch 1 page 107
Measuring the cylinder wear ridge and cylinder bore
Fitting the cylinder liners
1. Check cylinder liner height as described in
the section entitled Measuring the cylinder
liner height.
2. Make sure the interior of the cylinder block
is clean. Clean the O-ring surfaces.
3. Check that the holes for coolant going to the
cylinder head and cylinder liner are not
clogged.
4. Carefully check the cylinder liners, both new
and old, for cracks which might have arisen
during transport or careless handling.
5. Tap the liner carefully with a metal object. It
should give a clear metallic ring if it is intact.
If it sounds cracked, renew it.
6. Lubricate the sealing ring to be fitted in the
cylinder block with engine oil and fit it in
place.
7. Lubricate the sealing ring to be fitted in the
cylinder liner with engine oil and fit it in
place.
8. Turn the liner with the stamped cylinder
number facing forward and carefully tap it
down with a rubber mallet.
9. Fit the scraper ring in place after the piston
has been fitted.
10. Check that the liner goes down completely.
Figure 205
Figure 206
Figure 207
Use only glycerol to lubricate the cylinder block, cylin-
der liner and O-rings. Other lubricants may cause the
O-rings to swell.
NOTE
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