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Doosan DA40 - Intermediate gear

Doosan DA40
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Engine
SHOP MANUAL
Ch 1 page 125
Intermediate gear
Removal
- The timing gear has two intermediate gears.
- One for the camshaft and pump drive and one
for driving the compressor.
- Both these gears should be removed in the
same manner.
1. Turn the crankshaft so that cylinder number 1
is close to TDC. Use tool 8405 and ratchet
handle on the flywheel starter ring gear.
2. Remove the flywheel as described in the
section Removing the flywheel.
3.Remove the flywheel housing as described in
Removing the flywheel housing.
4. Manufacture a thread block according to the
sketch.
5. The shaft on which the gear is located has a
groove. Fit puller 8414, slide hammer
8049 and the thread block. Loosen the gear
and shaft.
8414
Intermediate gear
8049
8405
After removing the intermediate gear, neither the camshaft or
the crankshaft must be rotated. This may cause pistons and
valves to collide and be damaged.
NOTE
Figure 240
Figure 241
Figure 242

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