SHOP MANUAL
Engine
Ch 1 page 4
Crankshaft gear ........................................................................................................................129
Camshaft ............................................................................................ 130
Replacement of camshaft bearing ............................................................................................131
Crankshaft ......................................................................................... 138
Removal ....................................................................................................................................139
Fitting ........................................................................................................................................142
Adjust - Machining the crankshaft .............................................................................................143
Lubrication system ............................................................................ 144
Oil pump ....................................................................................................................................144
Lubrication oilways .................................................................................................................. 145
Oil pressure ...............................................................................................................................146
Oil cooler, engine .....................................................................................................................147
Oil cooler view Se 010009 .....................................................................................................148
Renewing seals and leakage testing .........................................................................................149
Oil filter ...................................................................................................................................... 150
Centrifugal oil cleaner ....................................................................... 151
Dismantling and assembly ........................................................................................................152
Oil mist separator ............................................................................... 156
General .....................................................................................................................................156
High levels of oil carryover ........................................................................................................156
Crankcase pressure measurement ...........................................................................................158
Oil mist separator exploded view ..............................................................................................159
Oil mist separator disassemble .................................................................................................160
Check - Rotational speed on oil mist separator ........................................................................162
Alternator 100 A ................................................................................. 163
Check ........................................................................................................................................163
Output test .................................................................................................................................164
Renewal - Bearing and carbon brushes ....................................................................................167
Oil pump, brake cooling circulate (DA40) ........................................ 171
Exploded view ...........................................................................................................................171
Disassemble and overhaul the oil pump ...................................................................................172
Checking and renewing parts ....................................................................................................174
Oil circulate pump assemble. ....................................................................................................175
Renewing the gasket .................................................................................................................178
Cooling fan ......................................................................................... 179
View of the radiator system DA40 ............................................................................................179
Cooling system .................................................................................. 180
Principal view of the cooling system .........................................................................................180
Circulation .................................................................................................................................181
Coolant ......................................................................................................................................182
Checking Coolant Level ............................................................................................................183
Checking the Antifreeze Level ...................................................................................................184
Changing Coolant .....................................................................................................................184
Cleaning the Cooling System ....................................................................................................186
Disassemble the cooling unit ....................................................................................................187
Thermostat and thermostat housing .........................................................................................189
Thermostat ................................................................................................................................190
Coolant pump ............................................................................................................................191
External cleaning ......................................................................................................................195
Internal cleaning ........................................................................................................................195
Technical data DC13 with XPI ........................................................... 196
General data .............................................................................................................................196
Technical data DC9 with XPI ............................................................. 198
General data .............................................................................................................................198