308-00-7 Manual Transaxle and Clutch — General Information 308-00-7
DIAGNOSIS AND TESTING (CONTINUED)
E6760 EN 07/2001 2002 Bantam
Condition
Possible Sources
Action
• Gearshift lever not functioning -
no gear can be selected
• Gearshift lever housing de-
tached at the floor assembly.
• Secure the gearshift lever hous-
ing.
• Gearshift lever feels loose • Gearshift lever joint. • INSTALL a new gearshift lever.
• Grinding or clashing noises
when shifting into 3rd gear
• Deflected lubrication condition
causing early 3rd gear wear
• INSTALL a new 3rd speed gear,
3rd/4th gearshift fork, outer syn-
chronizer ring, inner synchro-
nizer ring, 3rd speed synchro-
nizer cone, 3rd / 4th synchro-
nizer assembly.
Clutch
Condition
Possible Sources
Action
• Clutch slippage • Clutch pedal free play.
• Sticking clutch pedal.
• Diaphragm springs.
• Clutch pressure plate.
• Clutch disc facing.
• Hardened or oiled clutch disc
facing surface.
• Flywheel.
• Go To Pinpoint Test A
• Clutch chatter or shudder • Engine mounts.
• Oil on clutch disc facing.
• Diaphragm springs.
• Clutch pressure plate.
• Clutch disc facing.
• Flywheel.
• Go To Pinpoint Test B
• Clutch drag • Insufficient brake fluid.
• Air in hydraulic system.
• Clutch pedal free play.
• Diaphragm springs.
• Clutch disc.
• Clutch disc splines.
• Oil on clutch disc facing.
• Go To Pinpoint Test C
• Clutch pedal pulsation • Clutch and brake pedal pivot
shaft not correctly lubricated.
• Flywheel.
• Worn springs in pressure plate.
• Go To Pinpoint Test D
• Clutch related vibrations • Engine component grounding
against frame.
• Accessory drive belt.
• Flywheel bolts.
• Flywheel
• Imbalanced clutch pressure
plate.
• Go To Pinpoint Test E
• Hard shifting • Insufficient brake fluid.
• Clutch pedal free play.
• Manual transaxle concern.
• Go To Pinpoint Test F
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