Ford 2002 Bantam - Clutch Drag; Clutch Pedal Pulsation

308-00-10 Manual Transaxle and Clutch — General Information 308-00-10
DIAGNOSIS AND TESTING (CONTINUED)
E6760 EN 07/2001 2002 Bantam
PINPOINT TEST C: CLUTCH DRAG
CONDITIONS DETAILS/RESULTS/ACTIONS
C1: CHECK THE BRAKE FLUID LEVEL
1 Check the brake fluid level.
• Is the brake fluid level between the MAX and
MIN marks on the brake fluid reservoir?
 Yes
GO TO C2
 No
Top up brake fluid reservoir, check the
brake and clutch systems for leaks.
C2: CHECK THE CLUTCH PEDAL FREE TRAVEL
1 Depress the clutch pedal manually to the point
of resistance and release.
2 Measure the pedal travel.
• Is the measured dimension within 10 mm?
 Yes
GO TO C3
 No
GO TO B3
C3: CHECK THE BELLEVILLE SPRING WASHER OF THE CLUTCH PRESSURE PLATE
1 Remove the transaxle.
REFER to Section 308-
03.
• Does the clutch pressure plate or the Belleville
spring washer of the clutch pressure plate show
signs of wear or damage?
 Yes
Install a new clutch pressure plate. TEST
the system for normal operation.
 No
GO TO B4
PINPOINT TEST D: CLUTCH PEDAL PULSATION
CONDITIONS DETAILS/RESULTS/ACTIONS
D1: CHECK THE CLUTCH PEDAL
1 Check clutch pedal mechanism lubrication.
• Is the clutch pedal shaft sufficiently lubricated?
 Yes
Check the flywheel.
Refer to Flywheel in this
section.
 No
Lubricate the clutch pedal shaft. TEST the
system for normal operation.