303-01D-123 Engine — 1.8L Diesel - Endura DE 303-01D-123
ASSEMBLY (CONTINUED)
E6005 EN 09/2001 2002 Bantam
4. NOTE: Fit the main bearing caps without the
bearing shells and tighten them to the
specified torque.
Measure the cylinder bores with a
proprietary internal gauge.
• If the measured diameter of the cylinder
bore is too large in relation to the piston
classification, overhaul or renew the
cylinder block.
5. Preparations for measuring the bearing
clearance.
NOTE: Carry out the following steps to the
letter.
• Measure each bearing individually using
a length of Plastigage thread.
• The bearing shells and journals must be
free of oil and dirt.
• Fit the bearing cap of the bearing being
measured and tighten to the specified
torque.
• The measurement should be carried out
near the respective dead center position.
6. Measure the crankshaft main bearing
clearance.
• Place the appropriate bearing shells dry
in the cylinder block.
• Place the crankshaft dry in the cylinder
block.
• Lay a length of Plastigage thread across
the bearing on the bearing journal.
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