303-01D-131 Engine — 1.8L Diesel - Endura DE 303-01D-131
ASSEMBLY (CONTINUED)
E6005 EN 09/2001 2002 Bantam
33. NOTE: Use a new bolt.
NOTE: Lubricate the bolt head contact face with
oil.
Fit the flange of the crankshaft front timing
belt pulley.
34. Measure the piston protrusion.
NOTE: Carry out two measurements per
cylinder a distance of 5 mm from the edge of the
piston.
• Measure the protrusion of the piston of
each cylinder at TDC.
• Measure the difference in height
between the piston crown and the cylinder
block mating face.
• The largest measurement determines
the choice of cylinder head gasket
(see General Specifications).
35. NOTE: The straightedge must be at least
500 mm long.
Check the cylinder head mating face for
distortion.
• Permitted distortion at the steps between
the combustion chambers: 0,80 mm.
• Lay the straightedge transversely across
all the steps between the combustion
chambers and check the distortion at
three points in each case.
• Lay the straightedge lengthways over the
cylinder head in three places in the area
of the combustion chambers and check
the distortion at all the steps between the
combustion chambers.
• Lay the straightedge diagonally across
the cylinder head and check the distortion
at all the steps between the combustion
chambers.
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