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Ford 2002 Bantam - Page 650

Ford 2002 Bantam
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303-01D-146 Engine 1.8L Diesel - Endura DE 303-01D-146
ASSEMBLY (CONTINUED)
E6005 EN 09/2001 2002 Bantam
82. CAUTION: The setting value of 10°
for the injection pump timing must be
strictly observed.
Position the crankshaft to 10° after the TDC
position of the first cylinder.
Locate the CKP sensor bracket in
position without the sensor and attach it
loosely.
NOTE: When using the angle gauge 21-540
make sure that the disc is not moved out of
position by the movement of the special tool.
The special tool must be kept under tension. If
the 10° mark is not quite reached, unscrew the
gauge disc so that it is no longer within the
measuring range and readjust it again.
Place the angle gauge on the
pulley/vibration damper and position the
disc to 10°.
Turn the pulley/vibration damper until the
arrows on the angle gauge are exactly
lined up together.
83. Align the CKP sensor bracket (shown on an
engine that has been removed).
Insert the special tool into the CKP
sensor bracket and the flywheel bore hole.
Tighten the CKP sensor bracket bolts
and remove the special tool.
84. Check the alignment of the CKP sensor.
Position the crankshaft to 10° after TDC
of the first cylinder, as described in steps.
NOTE: If it is not possible to insert the special
tool into the flywheel bore hole, repeat the
adjustment procedure as described in steps
and. Check the alignment again.
The special tool must be able to be
inserted in the flywheel.

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