CAUTION
MAKE SURE THAT THE END OF THE INSULATION IS EQUAL AND
SYMMETRICAL AROUND THE CIRCUMFERENCE OF THE CONDUCTOR.
UNWANTED INSULATION IN THE CRIMP CAN INCREASE THE
ELECTRICAL RESISTANCE.
CAUTION
MAKE SURE THAT THE BASE METAL OF THE CONDUCTOR CANNOT BE
SEEN. CORROSION OF THE CONDUCTOR CAN OCCUR.
(3) Fold the conductor back.
Make sure that the distance from the end of the insulation to the end of the conductor is the
removal length L.
(4) Assemble the conductor splice.
Refer to the applicable paragraph for the procedure to assemble the specified splice.
C. Assembly of a Conductor Splice with a Filler Wire
(1) Make a selection of a filler wire.
(2) Remove the necessary length of insulation from the end of the filler wire.
(3) Put the filler wire and the primary wire in the conductor splice at the same time.
(4) Assemble the conductor splice.
Refer to the applicable paragraph for the procedure to assemble the specified splice.
(5) After the conductor splice is crimped, remove the unwanted length of the filler wire as near as
possible to the end of the splice.
CAUTION
DO NOT CUT OR CAUSE DAMAGE TO THE STRANDS OF THE
CONDUCTOR. THE MECHANICAL STRENGTH OF THE WIRE CAN BE
DECREASED.
ASSEMBLY OF SPLICES
707, 727-787
STANDARD WIRING PRACTICES MANUAL
20-30-12
Page 13
Oct 15/2017D6-54446
ECCN 9E991 BOEING PROPRIETARY - See title page for details
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