Boeing 707 - Terminal Assembly; Wire Preparation for AMP Copalum Terminals and Aluminum Terminals

Table 8 MS25435 AND THOMAS & BETTS ALUMINUM TERMINAL PART NUMBERS (Continued)
Wire Size
(AWG)
Stud Size
Aluminum Terminal Replacement Terminal
Part Number Supplier Part Number Supplier
4 5/16
MS25435-11 QPL
277149-3 TYCO/AMP
65011 Thomas & Betts
1 3/8 60124 Thomas & Betts 277151-1 TYCO/AMP
2. TERMINAL ASSEMBLY
A. Wire Preparation for AMP Copalum Terminals and Aluminum Terminals
Table 9
JACKET AND INSULATION REMOVAL LENGTH
Cooper Wire Size
(AWG)
Aluminum Wire
Size (AWG)
Removal Length
Dimension
Minimum
(inch)
Maximum
(inch)
10 8
A 0.94 1.06
B 0.41 0.47
8 6
A 0.94 1.06
B 0.47 0.53
6 4
A 0.94 1.06
B 0.66 0.72
4 2
A 1.32 1.44
B 0.72 0.78
2 1/0
A 1.32 1.44
B 0.97 1.03
1/0 2/0
A 1.32 1.44
B 0.97 1.03
2/0 3/0
A 1.32 1.44
B 0.97 1.03
3/0 4/0
A 1.34 1.40
B 0.97 1.03
(1) Make a selection of insulation sleeve. Refer to Paragraph 2.F..
(2) Prepare the wire. Refer to Table 9 and Figure 12.
ASSEMBLY OF AMP (TYCO) COPALUM, MS25435 AND THOMAS & BETTS ALUMINUM
TERMINALS
707, 727-787
STANDARD WIRING PRACTICES MANUAL
20-30-14
Page 14
Oct 15/2015D6-54446
ECCN 9E991 BOEING PROPRIETARY - See title page for details