G. Increase of the O.D. of the Wire with Heat Shrinkable Sleeves
This paragraph gives the procedure to increase the outer diameter of the wire insulation to make a seal
in the crimp barrel of the splice if the outer diameter is less than the minimum diameter specified in
Table 1 or Table 2.
(1) Make a selection of a solvent from Table 7.
(2) Make a selection of a heat shrinkable sleeve from Table 7.
(3) With a clean wiper and solvent, clean the wire insulation a minimum of 2.5 inches from the end of
the wire.
(4) Dry the clean area with clean wiper.
(5) Put a 1.25 inch length of heat shrinkable sleeve on the wire.
(6) Push the heat shrinkable sleeve to the end of the wire until the forward end of the heat shrinkable
sleeve is aligned with the end of the wire insulation.
(7) Shrink the sleeve into its position. Refer to Subject 20-10-14.
(8) Measure the O.D. of the wire.
(9) If the diameter is less than the minimum diameter for the splice, do Step 4.G.(5) through Step
4.G.(8) again.
H. Splice Assembly
Table 14
COPALUM SPLICE CRIMP TOOLS
Splice
Crimp Tool
Head Die Set
Part Number Supplier Part Number Supplier
277156-1
58422-1 AMP 68006 AMP
69066 AMP 68006 AMP
PPFC-1H Daniels 68006 AMP
277157-1
1752787-1 AMP 68007 AMP
58422-1 AMP 68007 AMP
69066 AMP 68007 AMP
PPFC-1H Daniels 68007 AMP
277158-1
1752787-1 AMP
68008 AMP
68008-1 AMP
58422-1 AMP
68008 AMP
68008-1 AMP
69066 AMP
68008 AMP
68008-1 AMP
PPFC-1H Daniels
68008 AMP
68008-1 AMP
ASSEMBLY AND REPAIR OF THE AMP AND BACS52N COPALUM SPLICES
707, 727-787
STANDARD WIRING PRACTICES MANUAL
20-30-13
Page 16
Oct 15/2017D6-54446
ECCN 9E991 BOEING PROPRIETARY - See title page for details
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