B. Assembly of a Crimp Type End Cap with Insulation Removal
Table 8
INSULATION REMOVAL LENGTH
Wire Size
(AWG)
Removal Length
(inch)
Minimum Maximum
22 0.31 0.34
20 0.31 0.34
18 0.31 0.34
16 0.31 0.34
14 0.31 0.34
12 0.34 0.37
10 0.34 0.37
Table 9
END CAP CRIMP TOOLS
End Cap
Crimp Tool
Part Number Setting
328307 59250 4
328308 59250 4
328309 59239-4 3
(1) Make a selection of an end cap from Table 3.
(2) Make a selection of a crimp tool from Table 9.
(3) Make a selection of a sealant from Table 6.
(4) Remove the necessary length of the insulation from the end of the wire. Refer to Table 8 and
Subject 20-00-15.
(5) Put a small quantity of sealant in the crimp barrel of the end cap.
(6) Put the end cap in the tool.
Make sure that the closed end of the end cap is against the locator.
(7) Apply the minimum pressure necessary to close the handles of the crimp tool to hold the end cap
in position.
ASSEMBLY OF END CAPS
707, 727-787
STANDARD WIRING PRACTICES MANUAL
20-30-16
Page 8
Oct 15/2017D6-54446
ECCN 9E991 BOEING PROPRIETARY - See title page for details