Boeing 707 - Assembly of Tyco;Amp Copalum Terminals and Aluminum Terminals

Table 19
NECESSARY MATERIAL
Material Part Number Supplier
Heat Shrinkable Sleeve
DWP-125 Raychem
MWSF Remtek
(1) Make a selection of one of these types of insulation sleeves:
• A heat shrinkable sleeve
• A cold shrinkable sleeve.
NOTE: A heat gun is necessary to install a heat shrinkable sleeve.
(2) If the selection is a heat shrinkable sleeve:
(a) Make a selection of heat shrinkable sleeve. Refer to Table 19.
(b) Cut a length of the selected heat shrinkable sleeve that is equal to the length of the crimp
area of the terminal plus 0.5 inch.
Make sure that the sleeve has the smallest diameter that can move over the terminal and
the wire.
NOTE: Refer to Subject 20-00-11 for alternative heat shrinkable sleeve.
(c) Put the sleeve on the wire. Refer to Paragraph 2.N. for the terminal lug assembly process.
(3) If the selection is a cold shrinkable sleeve:
(a) Make a selection of a cold shrinkable sleeve from Table 18.
NOTE: If the wire size is not given in Table 18, a heat shrinkable sleeve must be used.
Refer to Step 2.F.(2).
NOTE: The number after the dash in the part number is the length of the sleeve after the
sleeve is installed.
(b) Put the sleeve on the wire. Refer to Paragraph 2.N. for the terminal lug assembly process.
G. Assembly of Tyco/AMP Copalum Terminals and Aluminum Terminals
Table 20
CRIMP TOOLS FOR AMP COPALUM TERMINALS
Crimp Barrel Crimp Tool
Aluminum
Wire Size
(AWG)
Copper Wire
Size (AWG)
Basic Unit Head Die Set
Part Number Supplier Part Number Supplier
Part
Number
Suppiler
8 10
1804700-1 AMP 1752787-1 AMP 68006 AMP
122271-1 AMP
69066 AMP 68006 AMP
58422-1 AMP 68006 AMP
69120 AMP
69066 AMP 68006 AMP
58422-1 AMP 68006 AMP
ASSEMBLY OF AMP (TYCO) COPALUM, MS25435 AND THOMAS & BETTS ALUMINUM
TERMINALS
707, 727-787
STANDARD WIRING PRACTICES MANUAL
20-30-14
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Oct 15/2015D6-54446
ECCN 9E991 BOEING PROPRIETARY - See title page for details