Boeing 707 - , 727-787 Standard Wiring Practices Manual Assembly of Splices

TABLE OF CONTENTS
PARAGRAPH PAGE
1. GENERAL DATA 7
A. Applicable Conditions for the Assembly of Splices 7
B. Assembly of Specified Splices 7
C. Selection of a Sealed Splice Configuration 9
D. Conductor CAU 11
2. INCREASE OF CONDUCTOR CAU
12
A. Applicable Conditions 12
B. Assembly of a Conductor Splice with a Conductor that is Folded Back 12
C. Assembly of a Conductor Splice with a Filler Wire 13
3. SPLICE PART NUMBERS AND DESCRIPTION 14
A. Closed End Splices 14
B. Insulated Butt Splices 16
C. Uninsulated Butt Splices 17
D. Seal Sleeves for Butt Splices 19
E. Sealed Splice Kits for Unshielded Wire and Unshielded Cable 21
F. Sealed Splice Kit for Shielded Wire and Shielded Cable 24
G. Amphenol 48 Series - Disconnectable Removable Contact Splice Part Numbers 27
H. Tyco/Amp 6960() and 2157() Breakaway Wire Splice Part Numbers 29
I. Mechanical Ferrules 30
J. RSK Shield-Kons 32
4. TOOLS AND MATERIALS 32
A. Conductor Splice Crimp Tools 32
B. Mechanical Ferrule Crimp Tools 39
C. Shield-Kon Crimp Tools 51
D. Hot Air Guns 53
E. Splice Assembly Materials 53
5. CLOSED END SPLICE CONFIGURATIONS
55
A. Splice Assembly Configurations 55
B. Closed End Splice Configurations - Sealed Closed End Splice - Splice Kit 55
C. Closed End Splice Configurations - Sealed Closed End Splice - Parallel Splice, Sleeve 57
D. Closed End Splice Configurations - Unsealed Insulated Closed End Splice 60
E. Closed End Splice Configurations - Unsealed Closed End Splice - Parallel Splice,
Sleeve 63
6. UNSEALED BUTT SPLICE CONFIGURATIONS
66
A. Splice Assembly Configurations 66
B. Unsealed Butt Splice Configurations - One Wire to One Wire - Insulated Butt Splice 67
C. Unsealed Butt Splice Configurations - More Than One Wire to More Than One Wire -
Insulated Butt Splice 70
707, 727-787
STANDARD WIRING PRACTICES MANUAL
ASSEMBLY OF SPLICES
20-30-12
Page 1
Feb 15/2021D6-54446
ECCN 9E991 BOEING PROPRIETARY - See title page for details