(10) Assemble the splice of each wire.
(a) Put the seal sleeve on the wire or wires.
Make sure that the large end of the sleeve is pointed toward the end of the cable.
(b) Put the necessary conductors in one end of the butt splice.
Make sure that the end of each conductor is against the wire stop at the center of the splice.
(c) Crimp the splice.
(d) Put the necessary conductors in the other end of the splice.
Make sure that the end of each conductor is against the notch at the center of the splice.
(e) Crimp the splice.
(f) Align the center of the seal sleeve with the center of the butt splice.
(g) Shrink the sleeve into position. Refer to Subject 20-10-14.
(11) Align the center of the shield splice sleeve with the middle of the distance between the ends of
the outer jackets of the cable on both sides of the splice assembly.
(12) Shrink one end of the shield splice sleeve:
(a) Apply heat at the center of the sleeve until the solder melts and the sleeve begins to shrink.
(b) Continue to apply heat from the center of the sleeve toward one end of the sleeve until the
solder ring melts and flows.
(13) Do Step 14.A.(12) again for the other end of the sleeve.
B. Sealed Splice Configurations for Shielded Wire and Cable - Solder Shield Splice Kit - One
Shielded Wire to One Shielded Wire
If the splice is for one shielded 10 AWG wire to one shielded 16 AWG wire used on a pass thru
bulkhead, refer to Paragraph 14.C..
Table 106
SPLICE KITS FOR ONE SHIELDED WIRE TO ONE SHIELDED WIRE
Jacket Maximum
O.D.
Shield Minimum
O.D.
Conductor CAU Range Solder Shield Splice Kit
Minimum Maximum Part Number Supplier
0.12 0.06 3 15 D-150-0168 Tyco/Raychem
0.15 0.08 8 27 D-150-0169 Tyco/Raychem
0.18 0.10 19 67 D-150-0170 Tyco/Raychem
0.22 0.14 43 138 D-150-0272 Tyco/Raychem
For an AWG 16 conductor in the splice of the D-150-0272 splice kit, these conditions are applicable:
• A filler wire must be used
• The shield must be folded back.
ASSEMBLY OF SPLICES
707, 727-787
STANDARD WIRING PRACTICES MANUAL
20-30-12
Page 294
Jun 15/2021D6-54446
ECCN 9E991 BOEING PROPRIETARY - See title page for details
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