(a) Remove 1.1 inch minimum length of outer jacket from the end of the wire.
(b) Remove the necessary length of the shield from the end of the wire.
Make sure the remaining shield is 0.31 inch ±0.06 inch.
(8) Cut the necessary length of the sleeve.
Make sure that the sleeve extends a minimum of 1.5 inch farther than the rear end of the inner
ferrule on each end of the shield splice.
(9) Cut the necessary length of the shield sleeve material.
Make sure that the end of the shield sleeve material extends farther than the rear end of the inner
ferrule on each end of the shield splice.
(10) Put these components on the side of the splice assembly with one shielded wire:
• The sleeve
• The outer ferrule
• The inner ferrule.
(11) Put these components on the side of the splice assembly with two shielded wires:
• The outer ferrule
• The inner ferrule
• The shield sleeve material.
NOTE: If it is necessary, the strands at the end of the shield sleeve material can be moved apart
to make it easier to put the shield sleeve material on the wires.
(12) Make a selection of an applicable Temperature Grade D conductor splice configuration for one
wire to two wires. Refer to Paragraph 9.A.
(13) Assemble the conductor splice. Refer to the applicable procedure given in Paragraph 9.A.
(14) Assemble the end of the shield splice with two shielded wires.
(a) Move the outer ferrule on the shield sleeve material.
(b) Move the strands of the shield apart and make them straight.
(c) Move the strands of each shield away from the adjacent wire. Refer to Figure 178.
SHIELDED WIRE PREPARATION
Figure 177
ASSEMBLY OF SPLICES
707, 727-787
STANDARD WIRING PRACTICES MANUAL
20-30-12
Page 215
Jun 15/2021D6-54446
ECCN 9E991 BOEING PROPRIETARY - See title page for details