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MCE iControl User Manual
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Troubleshooting
6-108 Manual # 42-02-7223
ICE-SAF Safety Board
FIELD WIRING
Status LEDs
T
ACH A
DJ.
trimpot
Po
we
r
I
n
p
u
t
1
-15VD
C
+15VDC
GND
+5VDC
Motor Field
connections
Brake
connections
AC/DC Drive
connections
J3 AC Drive
Encoder Output
Drive Serial P
ort
Te
s
t
P
o
i
n
t
s
STP1
STP2
GND
DCC Filter
OFF
ON
JP1
T
o ICE-IRB Board
Encoder/T
ach Switch
To
I
/
O
B
o
a
r
d
s
RS485 F
ault LED
JP5, JP6
381
383
Table of Contents
Default Chapter
7
Table of Contents
7
Icontrol Overview
21
General Description
22
Group Dispatching
23
System Interconnect Diagrams
24
Installation Specifications
27
In this Section
29
In this Section
30
Before You Begin
30
Machine Room Preparation
32
Ethernet and Internet Considerations
33
About MCE Job Prints
34
Symbols
35
Controller Cabinet Installation
36
Overview of Typical Connection Locations
38
Quattro Drive Component Locations
39
Peripheral Inputs and Outputs
40
Equipment Grounding
42
Check for Shorts to Ground
44
AC Voltage Verification and Wiring
45
AC Voltage Verification and Wiring
46
Check for Shorts to Ground
46
Verifying Main Line Power and Wiring the Controller
46
Initial Controller Power up
47
DC Hoist Motor, Brake, and Encoder/Tachometer
49
Verifying Brake Current Resistance
50
Wiring the Brake
51
Velocity Encoder Installation and Wiring
54
Basic Safety String and Associated Wiring
56
Temporary CTS Relay Bypass
57
Applying Power
58
Setting Initial Operating Parameters
63
Direct Connections
63
Verifying Initial Parameter Settings
71
Learning the Safety Configuration
74
Drive Startup (System 12 SCR Drive)
75
Drive Offsets Calibration (System 12 SCR Drive)
77
Manual Drive Setup Procedure (System 12 SCR Drive)
78
Motor Field Calibration (System 12 SCR Drive)
81
Check Calibration Settings (System 12 SCR Drive)
83
Manually Adjusting Motor Field Gains — Closed Loop (SCR)
84
Brake Calibration
85
Calibration Procedure
86
Verify Brake Picking
88
Running on Machine Room Inspection
89
Calibrating Actual Car Speed (System 12 SCR Drive)
90
Current Limit Adjustments (System 12 SCR Drive)
91
Armature Voltage Limit (System 12 SCR Drive)
92
Car Response and Speed Loop Gain (System 12 SCR Drive)
93
Speed Loop Gains (System 12 SCR Drive)
94
Following Error Margin
95
Tach Error Tripping Threshold Adjustment
96
Tach Failure Calibration (System 12 SCR Drive)
97
Additional Adjustments and Checks
98
Drive Startup (Quattro DC Drive)
99
Icontrol Parameter Settings (Quattro DC Drive)
100
Automated Drive Setup (Quattro DC Drive)
101
Manual Drive Setup Procedure (Quattro DC Drive)
102
Drive Response Adjustments (Quattro DC Drive)
103
Brake Calibration
105
Calibration Procedure
106
Verify Brake Picking
108
Exit Construction Mode
109
Running on Machine Room Inspection
109
Calibrating Actual Car Speed (Quattro DC Drive)
110
Following Error Margin
111
Tach Error Tripping Threshold Adjustment
112
Additional Adjustments and Checks
113
In this Section
115
In this Section
116
Iland Landing System
116
Cartop Mounting
117
Pedestal Fabrication and Mounting
118
Installing Iland
119
Floor Leveling Magnets
123
Installing the Floor Leveling Magnets
124
Cabling Connections
125
Iland Status Leds
126
Installing Ilink
127
Ilink Enclosure Installation
128
Ilink Wiring
129
Front and Rear Door and Leveling Signals
130
Cartop Inspection Switches
131
Ilink Power Connections
132
Ilink Cartop Wiring Verification
133
Installing the Load Weigher
134
Installing the Hoistway Limit Switches
134
Installing Brake Monitoring
134
Installing the Earthquake Sensor
135
Installing the Serial Hall Call System
136
Position Indicators
137
Installing the Serial COP System
137
Verifying Cartop Voltages
137
Verifying Door Operation
138
Verifying Safety Configuration
139
Running on Machine Room Inspection
140
Verifying Quadrature Pulse Sequence and Encoder Resolution
141
Prepare for Final Adjustments
142
Counterweight Balancing
143
Run Testing
144
Empty Car Tests
145
In this Section
147
Learning the Floor Heights
148
Verifying One Floor Run Operation
149
If the Car Does Not Stop and Correct Properly
150
Verifying a One Floor Run
151
Verify Releveling
152
Reaching Contract Speed (System 12 SCR Drive)
153
Determine the Armature Current Limit (System 12 SCR Drive)
154
Speed Pick Delay (System 12 SCR Drive)
155
Armature Voltage (System 12 SCR Drive)
156
Reaching Contract Speed (Quattro DC Drive)
157
Pattern Scaling (Quattro DC Drive)
158
Learning Normal & Emergency Terminal Limit Switches
159
Learning Normal & Emergency Terminal Limit Switches
161
Synthetic Speed Calibration (System 12 SCR Drive)
161
Feed Forward Gain Calibration (System 12 SCR Drive)
162
Fine Tuning the Speed Regulator (Quattro DC Drive)
163
Shaping the Speed Profile
164
Profile Parameters
164
Profiles
165
Controlling Initial Start of Car Motion
167
Pretorque Gain Adjustments
168
Motor Control Adjustments (System 12 SCR Drive)
170
Drive Control Adjustments (Quattro DC Drive)
171
Calibrating the Floor Offsets
174
Adjusting Leveling and Final Stop
177
Releveling Operation
180
Ride Quality (System 12 SCR Drive)
181
Load Weigher Adjustment for Dispatching
182
Load Weigher Configuration
184
Learning Load Values
185
Load Weigher Learn Procedure
186
Pre-Start Sequence
187
Allow Machine to be Energized: after Doors Are Locked
188
Allow Machine to be Energized: When Door Position Monitor Is Activated
189
Allow Machine to be Energized: While Doors Are Closing with Motor Only
190
Partially Picked Brake
191
Brake
192
Calibration and Verification of Safety Functions
193
Verify Tach Error Does Not Trip on Emergency Stop
194
Safety Tests
196
Running a Test
197
Car/Counterweight Safety Test
198
Car/Counterweight Buffer Test
199
Contract Overspeed Test
200
Normal Terminal Switch Overspeed Tests
201
Emergency Terminal Switch Overspeed Tests
202
Terminal Switch Overspeed and Position Faults
203
Before Release to Passenger Operation
205
About System Options
207
Icentral - Central Dispatcher
208
Icue Dispatching Capabilities
209
System Interconnect
210
Cabinet Installation
212
Check for Shorts to Ground
213
Initial Power up and Bus Verification
215
Icontrol Ethernet Overview
216
System TCP/IP
217
System Hub/Switch
218
LAN Hub/Switch
219
External Connections
220
TCP/IP Reference
221
MCE System Ethernet
224
Setting Icue PC LAN IP Addresses
227
Pinging
230
Icue User Interface
231
Write Permission
232
Icue Watchdog
233
Comm-Connect Cabinet - Local/Dispatcher
234
Serial Hall Call
236
Hall Call Installation
238
Setting Node Board Addresses
239
Checking Serial to IP Connections
241
Troubleshooting
242
Trouble Indications
245
Hall Call Driver
250
Flexible I/O
252
SC-ION Boards
253
I/O Connections
254
Serial COP
255
Serial COP Board Specifications
257
EMCO Load Weigher
258
Installing the Sensors
259
Installing the Control Unit and Connecting the Wires
260
PROGRAMMING the EMCO VK-3V Control Unit
261
Calibration
262
Auto-Zero Calibration
263
Final Calibration with Icontrol
264
Installation with 2 to 1 Roping
265
Verifying the Zero Calibration (Empty Car Weight)
266
MCE Load Weigher
267
Installation Method #1 — Preferred
268
Method #1 Installation Instructions
271
Installation Method # 2
273
About Troubleshooting
275
Troubleshooting Tools
276
Safety String Bypass Jumper
277
Icontrol Messages List - Numerical
278
Icontrol Messages
287
Ibox Troubleshooting
351
Updating Ibox Firmware
352
Ibox Installation
353
Replacing Circuit Boards
354
Icontrol Circuit Board Quick References
355
ICE-COP-2 Serial Car Operating Panel Board
356
ICE-CTP Cartop Processor
358
ICE-CTP Cartop Diagnostics
361
ICE-EB Emergency Brake Board
364
ICE-FML Field Module Logic Board
365
ICE-IEQ Earthquake Board
368
ICE-IMP Main Processor Board
370
ICE-IRB-2 Relay Board
372
Checking TM Triac on ICE-IRB Board
374
ICE-IRD Rear Door Board
375
ICE-LCB Low Current Brake Board
376
ICE-MIAC (-24V) Multiple Input Board
377
ICE-MOR Multiple Output Relay Board
379
ICE-RG Rope Gripper Board
381
ICE-SAF Safety Board
382
ICE-SF-X Serial Fixtures Board
387
SC-HCDA-ISO Serial Hall Call Driver Isolation Board
388
SC-HCNT Serial Hall Call Node Board
389
SC-ION: Serial Control I/O Board
390
System 12 SCR Drive
392
Replacing Fuses
395
Replacing Contactors
399
Replacing Scrs and Diodes
402
Replacing PC Boards
406
About the Ibox Front Panel
415
LCD Display and Keypad
417
Keypad Controls
418
Parameter Entry
419
Editing a Controller Parameter
420
Setting Ibox Ethernet Port Addresses
423
IP Address Verification/Setting
424
System Status Display
425
LCD Status Display
426
Safety Bypass Jumper and Fuses
427
About Iview
429
How Iview Works
430
Setting up an Iview PC
431
Setting the Iview Pc's IP Address
432
Creating a Direct Connection in Iview
436
LAN Connections
440
Connecting to the Ibox
442
Editing an Existing LAN Connection
443
Working Online
444
Iview Menu Bar
445
Iview Button Bar
446
Viewing and Adjusting Settings
447
Sending Adjustments to the Controller
448
Saving Current Parameters to a Configuration File
449
Loading Parameters from a Configuration File
450
Working Offline
451
Accessing Online Help
452
Iview Windows and Tabs
453
Controller - Layouts
458
System View Windows and Tabs
459
Pinning and Unpinning Windows
461
Resizing Windows
462
Docking and Undocking Windows
463
Printing Screens
466
Editing Dynamic Displays
467
Updating Controller Firmware
469
Upgrade Options
471
FTP File Viewer
472
Boot Parameter Recovery
477
Bootrom Recovery Via OBD
478
About this Section
479
About this Section
480
Controller View Windows and Tabs
480
Hoistway Window
481
Mode of Operation
482
Operational Status Tab
485
Motion
486
Door Lock
487
Diagnostics Tabs
488
Diagnostics - Call Generator
489
Diagnostics - Data Trap
490
Diagnostics - Diagnostic Flags
491
Diagnostics - Diagnostic Outputs
492
Diagnostics - Event Log
493
Diagnostics - Fault Bypass
496
Diagnostics - Terminal Switches Status
498
Diagnostics - Virtual Oscilloscope
500
Display Editing
501
Configuration Tabs
503
Configuration - Brake Tab
504
Brake - Control Tab - Voltage
504
Brake - Control Tab - Timers
505
Brake - Configuration Tab
506
Configuration - Car Call Enable
507
Configuration - Car Operation
508
Car Operation - Doors Tab
509
Car Operation - Devices Tab
513
Discrete PI Outputs
518
Car Operation - Passenger Tab
519
Passenger - Door Operation Tab
522
Passenger - Door Operation - Front / Rear Tabs
524
Car Operation - Fire Service Tab
526
Fire Service - Fire Code
527
Fire Code - Recall - General Tab
529
Fire Code - Recall - Front / Rear Door Tabs
532
Fire Code - In-Car - General Tab
534
Fire Code - In-Car - Front / Rear Tabs
537
Fire Code - In-Car Recall - Front / Rear Tabs
539
Car Operation - Independent Service Tab
541
Car Operation - Elevator Recall Tab
543
Car Operation - Earthquake Tab
546
Car Operation - EMS Tab
548
Car Operation - Emergency Power Tab
552
Car Operation - CFSS Tab
555
Car Operation - Flood Operation Tab
558
Car Operation - Attendant Service Tab
560
Car Operation - Auto Stop Tab
561
Car Operation - Sabbath Tab
563
Car Operation - Shuttle Service
566
Car Operation - Heat Detectors
568
Car Operation - Jail Operation
569
Jail Operation - Master Mode - Front / Rear Tabs
570
Jail Operation - Enable Automatic Mode
571
Jail Operation - Secure Mode
572
Configuration - Destination Based Dispatching
573
Destination Based Dispatching - Fixtures
575
Configuration - Drive
577
Drive - General Tab
578
Drive - Safety Tab
580
Drive - Control Tab
582
Drive - Filters Tab
586
Drive - Dampening Tab
590
Drive - Pretorque Tab
592
Drive - Calibration Tab
593
Configuration - Floor Heights
594
Configuration - General
595
General - Floor Data Tab
596
General - Car Call Eligibility Tab
597
Configuration - I/O Boards
600
I/O Board - Configurable Outputs
605
Input Signal Groups
606
Output Signal Groups
615
Configuration - Ibox Configuration
626
Configuration - Load Weigher
627
Configuration - Motor Field
629
Configuration - Pattern
632
Pattern - Common Tab
633
Pattern - Modes Tab
635
Configuration - Terminal Switches
638
Configuration - Timer Tables (Controller)
639
Timer Details
640
Configuration - Advanced - User Events
642
Configuration - Advanced - Custom Outputs
643
Controller - Setup Tabs
644
Setup - Counterweight Tab
645
Setup - Drive Tab
646
Setup - Feed Forward Gain Tab
647
Setup - Floor Heights - Learn Tab
648
Setup - Floor Heights - Floor Offsets Tab
651
Setup - Load Weigher Tab
652
Setup - Safety - Configuration Tab
653
Configuration
654
Setup - Safety - Inventory Tab
656
Setup - Synthetic Speed Tab
657
Controller - Safety Tests
658
Controller - Layouts
659
Call Registration
660
About this Section
661
About this Section
662
System View Windows and Tabs
662
Iview Status Bar
663
An Overview of System Options
664
System Configuration Tab
666
Building
667
CFSS (Commandeer for Special Services)
669
Dispatching - Options
671
Dispatching - Configurations
673
Hall Call Eligibility
674
Mode of Operation
675
Automatic
676
Balanced
678
Lobby Peak
679
Demand up Peak
680
Parking
681
Parking Configurations
682
Choose Dynamic or User-Defined Parking
683
Sector Dispatching
686
Sending Changes to Icontrol
687
Parking Eligibility
688
Split Bank Operation
690
Management
692
Local Dispatcher
693
Destination Based Dispatching
694
Kiosk Configuration
696
Hallway Configuration
697
Special Operations Configuration
698
Configuration Tabs - Emergency Power Tab
699
Defining Emergency Power Behavior
700
Configuration Tabs - Legacy Group Interface
702
Cross-Cancellation
703
Configuration Tabs - Security
704
General
706
General - Manage Passwords
707
Hall Calls
708
Per-Car Lock out
710
Car Calls - Configuration
711
Car Calls - Mode Overrides
713
Car Calls - Passcodes
714
Car Calls - Passcodes - Passenger
715
Remote Security
717
Active Security Map
718
Configuration Tabs - System I/O
719
Default Calls Button
720
Configuring System I/O
721
System I/O - Bus Tab
728
Configuration Tabs - Timer Tables
730
Timer Details
731
Configuration Tabs - User Events
733
Configuration Tabs - Remote Outputs
734
Predictive Gongs
736
Diagnostic Tabs - Event Log
738
Diagnostic Tabs - Network Diagnostics
740
Diagnostic Tabs - DBD Call Diagnostics
741
System - Hoistway
742
Per Car Display
744
Call Registration
745
DBD Call Registration
746
System Performance
747
System - Layouts
748
About this Section
749
Icontrol DC Specifications
750
Software Testpoint Signals
751
Ibox Field Connections
755
System and LAN Ethernet
763
Elevator LAN Network
764
Summary
767
Summary by Group
768
Quattro DC Drive Parameters Quick Reference
775
4
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MCE iControl Specifications
General
Brand
MCE
Model
iControl
Category
Controller
Language
English
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