2. TERMINAL LUG ASSEMBLY
(1) Wire Preparation
Table 3
Insulation Sleeve
Terminal Lug Insulation Sleeve
Part Number Type
BACT12BC5TE BACT63E12B Heat Shrinkable
BACT12BC6TE BACT63E12B Heat Shrinkable
BACT12BC5TE BACT63E12B Heat Shrinkable
(2) Insulation Removal Length
Table 4
Insulation Removal Length
Wire Size Crimp Barrel Size Removal Length (inch)
Target Tolerance
1/0 1/0 0.80 ±0.06
2/0 2/0 0.80 ±0.06
3/0 3/0 0.80 ±0.06
(a) Make a selection of an insulation sleeve from Table 4/Insulation Removal Length.
(b) Move the sleeve away from the end of the wire.
(c) Remove the necessary length of the insulation from the end of the wire. Refer to Table
4/Insulation Removal Length.
(3) Assembly of the BACT12CB( )TE Terminal Lug
Table 5
Terminal Lug Crimp Tools
Crimp Barrel Size Crimp Tool
Head Die Set
1/0 58422-1 68010-3
2/0 58422-1 68011-3
3/0 58422-1 59877-3
ASSEMBLY OF BACT12BC TE ALUMINUM TERMINALS
707, 727-787
STANDARD WIRING PRACTICES MANUAL
20-30-08
Page 3
Feb 15/2017D6-54446
ECCN 9E991 BOEING PROPRIETARY - See title page for details
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