(2) Remove Fuel Tank refer to the Fuel Tank
Removal/Installation in this group.
WARNING: THE FUEL RESERVOIR OF THE FUEL
PUMP MODULE DOES NOT EMPTY OUT WHEN THE
TANK IS DRAINED. THE FUEL IN THE RESERVOIR
WILL SPILL OUT WHEN THE MODULE IS
REMOVED.
(3) Disconnect fuel line from fuel pump module by
depressing quick connect retainers with thumb and
fore finger.
(4) Slide fuel pump module electrical connector
lock to unlock.
(5) Disconnect the electrical connection from the
fuel pump module, by pushing down on connector
retainer and pulling connector off of module.
(6) Use Special Tool #6856 to remove fuel pump
module locknut (Fig. 11).
(7) Remove fuel pump and O-ring seal from tank.
Discard old seal.
INSTALLATION
(1) Wipe seal area of tank clean and place a new
seal in position in the tank opening.
(2) Position fuel pump in the tank. Make sure the
alignment tabs on the underside of the fuel pump
module flange sits in the notches on the fuel tank
(Fig. 12).
(3) Position the locknut over the fuel pump mod-
ule.
(4) Tighten the locknut using Special Tool #6856 to
55 N·m (40.5 ft. lbs.).
CAUTION: Over tightening the pump lock ring may
result in a leak.
(5) Raise the fuel tank on the transmission stand.
(6) Install fuel pump electrical connector into hole
in the body.
(7) Connect the purge and vent lines.
(8) Raise tank into position and install tank
straps.
(9) Install the fuel filler tube and tighten the
clamp.
(10) Reposition the stabilizer bar and install bolts.
(11) Lower vehicle.
(12) Connect the fuel pump electrical connector
that is in the rear seat.
(13) Install the rear seat.
(14) Connect the battery cable.
(15) Fill fuel tank. Use the DRB scan tool to pres-
surize the fuel system. Check for leaks.
Fig. 11 Fuel Tank Locknut
1 – SPECIAL TOOL #6856
2 – LOCKING RING
3 – FUEL PUMP MODULE
Fig. 12 Fuel Tank Locator Notch
1 – LOCATOR NOTCH
14 - 10 FUEL SYSTEM LH
REMOVAL AND INSTALLATION (Continued)
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