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Chrysler 2000 LHS User Manual

Chrysler 2000 LHS
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TERMINAL/CONNECTOR REPAIR-MOLEX
CONNECTORS
(1) Disconnect battery.
(2) Disconnect the connector from its mating half/
component.
(3) Insert the terminal releasing special tool 6742
into the terminal end of the connector (Fig. 8).
(4) Using special tool 6742 release the locking fin-
gers on the terminal (Fig. 9).
(5) Pull on the wire to remove it from the connec-
tor.
(6) Repair or replace the connector or terminal, as
necessary.
CONNECTOR REPLACEMENT
(1) Disconnect battery.
(2) Disconnect the connector that is to be repaired
from its mating half/component
(3) Remove the connector locking wedge, if
required (Fig. 10)
(4) Position the connector locking finger away from
the terminal using the proper pick from special tool
kit 6680. Pull on the wire to remove the terminal
from the connector (Fig. 11) (Fig. 12).
(5) Reset the terminal locking tang, if it has one.
(6) Insert the removed wire in the same cavity on
the repair connector.
(7) Repeat steps four through six for each wire in
the connector, being sure that all wires are inserted
into the proper cavities. For additional connector pin-
out identification, refer to the wiring diagrams.
(8) Insert the connector locking wedge into the
repaired connector, if required.
(9) Connect connector to its mating half/compo-
nent.
(10) Connect battery and test all affected systems.
CONNECTOR AND TERMINAL REPLACEMENT
(1) Disconnect battery.
(2) Disconnect the connector (that is to be
repaired) from its mating half/component.
(3) Cut off the existing wire connector directly
behind the insulator. Remove six inches of tape from
the harness.
(4) Stagger cut all wires on the harness side at 1/2
inch intervals (Fig. 13).
(5) Remove 1 inch of insulation from each wire on
the harness side.
Fig. 8 Molex Connector Repair
1 CONNECTOR
2 SPECIAL TOOL 6742
Fig. 9 Using Special Tool 6742
1 CONNECTOR
2 SPECIAL TOOL 6742
Fig. 10 Connector Locking Wedge
1 CONNECTOR
2 CONNECTOR LOCKING WEDGE TAB
LH 8W - 01 GENERAL INFORMATION 8W - 01 - 11
SERVICE PROCEDURES (Continued)

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Chrysler 2000 LHS Specifications

General IconGeneral
BrandChrysler
Model2000 LHS
CategoryAutomobile
LanguageEnglish

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