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HEIDENHAIN iTNC 530 HSCI Technical Manual
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T
echnical Manual
iTNC 530 HSCI
NC Software
606 420-03
606 421-03
July 2013
2
Table of Contents
Default Chapter
3
Table of Contents
3
Update Information
19
1.1 General Information
21
Update Information no
21
1.1 Overview
22
Memory Media with NC Software 60642X
22
Important Notes
22
New Software Options
23
New Machine Parameters
24
New Functions
29
Notes on the Adaptive Control Functions
33
Default Tool Axis for Test Run
33
Switching between Rapid-Traverse and Feed-Rate Potentiometers
33
Modified Handling of the Spindle During LIFTOFF Due to Power Failure
33
Revised MOD Dialog of the Software Versions
34
Behavior of DCM
34
Nesting Depth for NC Programs
34
Input for Speed Encoder of the Spindle Can be Switched
35
Protection for the Configuration of the Ethernet Interfaces
35
Different Effect of the Two DIADUR Keys
35
Tool Change Within an AFC Cut
35
Software Option 144—Motion Adaptive Control (MAC)
41
1.6 Software Option 144-Motion Adaptive Control (MAC)
43
DHCP Server
43
Status of DHCP Clients
46
DHCP Client Settings
47
Advanced Options for DHCP
48
VNC Settings
49
PLC Functions
53
Concluding PLC Actions
54
Diagnostics
54
PLC Modules
56
Changes to PLC Modules
57
Module 9046 Copy Controller Data to the PLC Memory
58
Module 9047 Reset or Initialize Controller Algorithms
60
Module 9170 Find the Current Torque
61
Module 9279 Shut down Control (Configurable)
62
Module 9283 Generate Tool-Usage File
63
Module 9286 Select the VNC Client and Control the Focus Assignment
64
Module 9287 General Status Requests Regarding VNC Clients
66
Module 9288 Status Requests Regarding a VNC Client
68
Meaning of the Symbols Used in this Manual
71
Proper and Intended Operation
71
Introduction
71
General Information
72
HSCI Interface
75
Overview of Components
76
MC 6241 Main Computer Overview
76
MC 6341 Main Computer Overview
77
MC 6222 Main Computer Overview
78
MC 7222 Main Computer Overview
79
MC 6242 Main Computer Overview
79
SSDR Hard Disk
80
Hdr
81
SIK MC 62Xx
82
SW Option: Control Loop Groups
83
CC 61Xx Controller Unit
84
UEC 11X, UMC 11X Controller Unit with Integrated Inverter and PLC
86
Designation of the MC XXXX, CC 61Xx and UMC 11X
88
PL 6Xxx PLC Input/Output Systems with HSCI Interface
89
System PL
89
Expansion PL
90
I/O Modules
91
SPI Expansion Modules
93
PSL 13X Low-Voltage Power Supply Unit
94
PSL 130 Power Supply Unit for HSCI
94
PSL 135 Power Supply Unit for Supplying the
95
TE 6Xx Keyboard Units
96
BF 2Xx Visual Display Units
101
MB 6Xx Machine Operating Panel
103
HSCI Adapter for PLB 6001 OEM-Specific Machine Operating Panel
105
HR 4Xx(FS), HR 5Xx(FS) Handwheels
106
ID 670304-XX HR 520FS Handwheel
109
HR 551FS Handwheel Adapter
111
HRA 110 Handwheel Adapter
112
Industrial PC with Windows 7
113
Key Symbols for the Spindle
114
Key Symbols with Axis Designations
114
Key Symbols for Axis Direction Keys for the Principal Axes
115
Key Symbols for Axis Direction Keys for Rotary/Additional Linear Axes
116
Key Symbols for Machine Functions
117
Other Key Symbols
118
Touch Probes
119
Tool Measurement
121
MS 110 / MS 111 Installation Kit
122
CML 110 Capacitor Module for 24 V Power Supply
123
Other Accessories
123
IPC 6110 Main Computer
124
IPC 6120 Package
125
Documentation
126
Brief Description
127
Specifications
127
Accessories
134
Software Options
136
Designation of the Software
139
2.7 Software
140
PLC Software
140
Additional Control Loops or Software Options
140
NC Information
141
SIK Information
142
General Key
143
Feature Content Level (FCL)
144
SIK Options
145
To Display the Corresponding Number of Machine-Parameter Indexes
145
Status of Options that Have Been Set
146
Temporary Enabling of an Option
147
Displaying the Status of an Option
149
Options for the OEM
149
Upgrade Functions (Feature Content Level)
150
NC Software Exchange on the Itnc 530
152
Automated Update (Setup.ini)
153
Automated Updating of Machine Parameters
155
Manual NC Software Exchange
156
Automatic Software Exchange
157
Software Exchange Via Remote Operation
158
Soft Keys for Update Functions
158
Equivalent File Name Extensions in ASCII and Binary Format
159
NC Software Exchange from Standard Version to Export Version
160
Activating Existing NC Software
161
Deleting the Packed Files of Existing NC Software
162
Entries in the Log File
163
Availability of Software Versions, Software Options and FCL
164
FCL Level
166
Installing a Service Pack
167
Special Features of the Software
169
Firmware
169
Configuration
169
HEROS 5 Operating System
172
Boot Manager
172
HE Logging
172
Operating-System Password
173
Tools
173
Functional Safety (FS)
174
Monitoring Hardware Changes
174
Selinux
175
Data Backup
179
Released NC Software
180
Mounting and Electrical Installation
181
3.1 General Information
182
Degrees of Protection
182
Electromagnetic Compatibility
182
Likely Sources of Interference
182
Protective Measures
182
ESD Protection
183
Environmental Conditions
185
Storage and Operating Temperatures
185
Conditions for Integrating the MC in the Operating Panel
186
Humidity During Operation
186
Heat Generation and Cooling
187
Installation Elevation
188
Limit Values for Ambient Conditions
188
Mounting Attitude MC 6Xxx, CC 61Xx, UV XXX, um XXX, UE 2Xx B
189
Mounting Attitude of UMC 111 (FS)
190
Mounting Attitude of UEC 11X (FS)
191
Mounting Attitude of MC 6222, MC 7222
192
Mounting Attitude of CC 6106, UV XXX, um XXX, UE 2Xx B(D)
193
Mounting Attitude of PLB 6Xxx
194
Handling the HDR Hard Disk
195
Shipping Brace of the Hard Disk
195
Mounting the Solid State Disk (SSD)
196
2.4 General Information
197
Hardware Components Overview
197
Overview of Components
197
Hsci
204
PLC Module
206
3.6 Hsci
207
3.5 Overview of Components
207
Topology
207
HSCI Interface
208
Itnc 530 HSCI Connection Overview
209
MC 6141, MC 6241: Main Computer for Installation in Electrical Cabinet
209
MC 6242: Main Computer for Integration in the Operating Panel
210
MC 6222: Main Computer for Installation in the Operating Panel
211
MC 7222: Main Computer for Installation in the Operating Panel
212
MC 6341: Main Computer for Installation in Electrical Cabinet
213
IPC 6341: Industrial PC for Installation in Electrical Cabinet
214
CC 6106, Controller Unit with 6 Control Loops and HSCI Interface
215
CC 6108 Controller Unit with 8 Control Loops and HSCI Interface
216
CC 6110 Controller Unit with 10 Control Loops and HSCI Interface
217
UMC 111 FS: Compact Controller Unit with Inverter
218
UMC 111: Compact Controller Unit with Inverter, PLC I/Os
219
UEC 11X: Compact Controller Unit with Integrated Inverter and PLC I/Os
220
PLB 62Xx
221
PLB 62Xx FS
221
PLB 61Xx
222
I/O Modules PLD-H and PLA-H
223
Supply Voltages in the HSCI System
226
Overview: Power Supply for the Itnc
228
Current Consumption of the HSCI Components
229
X90: +24 V NC Output of the Uxc 11X (FS)
230
X101: NC Power Supply
231
Power Supply of the CC 61Xx
232
Combination of Several CC 61Xx Controller Units
233
X69: CC-Supply Voltage and Control Signals
233
X74: +5 V Power Supply for CC
235
X7: Bridge for Signal Ground (= Functional Ground)
236
PSL 13X Low-Voltage Power Supply Unit Overview
237
Uz DC-Link Current
241
X33: Input Voltage of the PSL 130
242
X31: Input Voltage of the PSL 135
243
Signal Ground (= Functional Ground)
244
X74: Output Voltage of the PSL 135
244
X90: Output Voltage of the PSL 13X
244
Power Connection
245
Conducted Interference
246
MS 110 / MS 111 Installation Kit for Double-Row Configuration
247
Double-Row Configuration
248
MS 110 Pin Layout
250
Connection Overview
250
MS 111 Pin Layout
251
X79: Unit Bus
252
X79C: Unit Bus
253
X101: Power Supply
253
Uxc 11X (FS): Power Supply and Motor Connection
254
UEC 11X (FS)
257
X31: UEC Power Supply
258
X89: Braking Resistor
261
X90: 24 V NC Output
261
X344: 24 V Supply for Motor Holding Brakes
261
X394: Motor Holding Brakes
261
Mounting the Toroidal Cores
262
Uxc 11X (FS): Meaning of the Leds
263
Power Supply for PLC Outputs
265
Power Supply for PLB 6Xxx (FS)
267
Meaning of the LED on PLB 6Xxx
268
Power Supply for Control-Is-Ready Signal
268
3.15 Power Supply for Control-Is-Ready Signal
269
Digital PLC Inputs/Outputs
269
X9: Safety-Related PLC Inputs/Outputs
273
PLC Inputs on the PLD-H
275
Fast PLC Inputs
276
PLC Outputs on the PLD-H
277
Uxc 11X (FS): Digital PLC Inputs/Outputs
278
X4: Single-Channel PLC Inputs (on the Front)
279
X5: Single-Channel PLC Inputs (on the Front)
280
X104—Safety: Dual-Channel PLC Inputs (on the Front)
281
X6: Single-Channel PLC Outputs (at the Top)
282
X106—Safety: Single-/Dual-Channel PLC Outputs (on the Front)
284
Analog PLC Inputs/Outputs
285
PROFIBUS Connection
288
PROFINET Connection
289
Configuring the PLC Inputs/Outputs with Ioconfig
291
Buffer Battery
294
Encoder Connections
296
Position Encoder Input
297
Speed Encoder Input
300
Adapters for Encoder Signals
304
Connecting the Motor Power Modules (Only CC 61Xx)
307
Analog Nominal Value Output
308
CMA-H 04-04-00—Pin Layout
310
Touch Probes
313
3.26 Touch Probes
317
MB 620 Machine Operating Panel
317
Data Interfaces - X26, X116: Ethernet Interface RJ45-Port
325
USB Interface (USB 2.0)
328
3.28 Data Interfaces
329
HDL Interface
329
MB 720 (FS) Machine Operating Panel
330
X18: EMERGENCY STOP on MB
332
X7: PLC Outputs
332
X6: PLC Inputs
333
X31: MB 720, Permissive Button / NC-Start / NC-Stop
335
X10: Interface to Keyboard and Potentiometers
338
X30: Handwheel Connection, Permissive Button / Emergency Stop
339
HSCI Adapter for PLB 6001 (FS) OEM-Specific Machine Operating Panel
341
TE 620 Keyboard Unit
355
TE 630 Keyboard Unit
356
Possible Configurations for the Potentiometers of a te 6Xx
358
TE 635Q (FS) Keyboard Unit
359
TE 645Q (FS) Keyboard Unit
360
Connection Overview for the te 645Q
361
TE 730, te 720 Keyboard Unit
364
TE 735 (FS) Keyboard Unit
367
TE 740 Keyboard Unit
370
TE 745 (FS) Keyboard Unit
373
BF 250 15-Inch TFT Screen
377
BF 260 19-Inch TFT Display Unit
379
Handwheel Input
383
HR 4Xx (FS) or HR 5Xx (FS) Portable Handwheel
383
HR 520FS, HR 410FS Safety-Oriented Electronic Handwheels
387
HR 550 Handwheel with Wireless Transmission
393
HRA 55Xfs: Evaluation of the Permissive Buttons
401
Prerequisites for Use of the Wireless Handwheel System
403
Notes on the Radio Network of the Wireless Handwheel System
404
Checking the Radio Environment at the Intended Place of Use
405
Evaluation of the Radio Environment
406
Information in the Handwheel Configuration Dialog
408
Channel Setting
409
Radio Connection During Operation
410
HR 410 Portable Handwheel
411
HR 130 Panel-Mounted Handwheel
413
HRA 110 Handwheel Adapter
414
CML 110 Capacitor Module
416
Connecting Cables: Specifications
418
Dimensions
419
MC 6241
420
MC 6341, MC 6X51, IPC 6341
421
MC 6242
422
MC 6222
423
MC 7222
424
Mb 720 (Fs)
425
Te 635Q (Fs)
426
Te 645Q (Fs)
427
Te 720
428
Te 730
429
Te 735 (Fs)
430
Te 630
431
Te 620
432
Te 740
433
Te 745
434
Bf 250
435
Bf 750
436
Bf 260
437
Bf 760
439
CC 6106
440
CC 6108 / CC 6110
441
Umc 111 (Fs)
442
UEC 11X (FS)
443
PL 6Xxx (FS)
444
Plb 6001(Fs)
445
Psl 130
446
Psl 135
447
MS 11X
448
Adapter Block for the Data Interface
449
USB Hub
450
Line-Drop Compensator
451
Touch Probes
457
Cml 110
464
Itnc 530 HSCI Grounding Diagram with Modular HEIDENHAIN Inverter System—External PSL 13X
465
Itnc 530 HSCI Grounding Diagram with Modular HEIDENHAIN Inverter System—Power Supply Unit Integrated in UV(R)
466
3.46 Itnc 530 HSCI Grounding Diagram with Modular HEIDENHAIN
467
Itnc 530 HSCI Basic Circuit Diagram
467
Itnc 530 HSCI Cable Overview—Basic Configuration, MC in Electrical Cabinet
469
Itnc 530 HSCI Cable Overview—Basic Configuration, MC in Operating Panel
470
Itnc 530 HSCI Cable Overview—Basic Configuration, MC in Electrical Cabinet, UEC 1Xx
471
Itnc 530 HSCI Cable Overview—Basic Configuration, MC in Operating Panel, UEC 1Xx
472
Cable Overview for Itnc 530 HSCI with HEIDENHAIN Inverter Systems
473
Itnc 530 HSCI Cable Overview — Accessories
474
Machine Parameters
475
4.1 What Is a Machine Parameter?
477
The Machine Parameter Programming Mode of Operation
477
Input and Output of Machine Parameters
478
Special Case: Entering a Formula
479
Activating the Machine Parameter List
480
Changing the Input Values
480
Changing the Input Values Via PLC
483
Overwriting Machine Parameters
483
Module 9031 Overwrite Machine Parameter
484
Module 9032 Read Machine Parameters
485
Module 9310 Read the Machine Parameter from the Run-Time Memory
486
Mod. 9312 Change Machine Parameters in Current Machine Parameter File
487
Module 9313 Read Machine Parameters
489
Module 9314 Activate/Deactivate Machine Parameters
491
Module 9033 Select Machine Parameter File
492
Machine Parameter Subfile
493
List of Machine Parameters
494
Encoders and Machines
494
Positioning
502
Operation with Velocity Feedforward Control
510
Servo Control with Following Error
511
Integrated Speed and Current Control
512
Spindle Function and Input
526
Integrated PLC
530
Configuration of the Data Interface
533
3-D Touch Probe
535
Tool Measurement with TT
537
Tapping
542
Display and Operation
543
Colors
553
Machining and Program Run
557
Hardware
566
Second Spindle
582
Modules, Markers and Words
583
Overview of Modules
583
5.1 Overview of Modules
591
Overview of Markers and Words
591
Configuring the Axes and Spindle
603
Control Loops
603
Selecting the Axes
603
6.1 Control Loops
604
Axis Designation
604
Algebraic Signs of the Axes
605
Rotary Axes A, B, C
605
Encoders
606
Secondary Linear Axes
606
Signal Period
606
External Interpolation
607
Encoder Signals
608
Direction of Traverse
609
Encoder Monitoring
610
Monitoring for Encoders with Endat Interface
611
Speed Encoder
612
Endat 2.2 Encoders
613
Assignment for Axes
614
Encoders with Multiturn Information
614
Assignment for Spindles
616
Specifications of the Controller Unit
618
Reading Axis Information
621
Current Tool Axis
622
Traverse Ranges
623
Determining Range of Traverse
623
Selecting the Traverse Range
624
Module 9150 Axis-Specific Reading of Axis Traverse Limits
625
Module 9151 Select Traverse Range and Axis Designation
626
Module 9152 Selecting Traverse Range, Axis Display, Axis Designation
627
Setting the Software Limit Switches
628
Lubrication Pulse
629
Special Function M150
629
PLC Axes
630
Module 9120 Start PLC Axis
631
Module 9121 Stop PLC Axis
631
Module 9122 Status of PLC Axis
632
Module 9123 Traverse the Reference Marks of PLC Axes
633
Module 9124 Feed Rate Override for PLC Axis
634
Module 9125 Stop PLC Axis at Next Hirth Grid Position
634
Coupling Function for PLC Axes or Auxiliary Axes
635
Realization
636
Module 9228 Coupling Function for Auxiliary Axes
637
Module 9229 Status of Coupling Function
639
PLC Positioning
640
Module 9221 Start a PLC Positioning Movement
641
Module 9222 Status Request of PLC Positioning Movement
642
Module 9224 Stop PLC Positioning Movements
643
Module 9227 Position Auxiliary Axes and NC Axes
644
PLC Positioning through Markers and Words
646
Axis-Error Compensation
647
Backlash Compensation
647
Cause Outside of the Control Loop
647
Acceleration-Dependent Backlash Compensation
649
Cause Within the Control Loop
650
Linear Axis Error Compensation
651
Nonlinear Axis Error Compensation
652
Entering Compensation Values
654
Activating Error Compensation
656
Special Case: Rotary Axis
658
Compensation of Thermal Expansion
659
Module 9231 Compensation of Thermal Expansion
660
Compensation of Reversal Spikes During Circular Traverse
661
Compensation of Stick-Slip Friction
661
Limiting the Integral Factor
661
Compensation of Sliding Friction (Only for Digital Axes)
662
Torsion Compensation
663
Kinematicscomp
664
Error Classes
665
Angular Errors of Linear Axes
666
Geometry Errors of Axes
666
Component Errors of Linear Axes
667
Errors of Rotary Axes
668
Component Errors – Errors During the Movement of Rotary Axes
669
Number of Errors
670
Previous Kinematics Description
670
Enhanced Kinematics Description
671
Links to Axis-Error Compensation Tables
673
Linear Axes (E.g. X Axis) – Recommendation for COM File
680
Rotary Axes (E.g. a Axis) – Recommendation for COM File
680
Kinematics Model According to ISO 230
681
Recommendation for Transformation Chain
684
Software Option 141 — Cross Talk Compensation (CTC)
688
Considerations before Using CTC
689
Measurement and Parameterization
690
Checking the Compensation
692
Software Option 142—Position Adaptive Control (PAC)
693
Software Option 143 — Load Adaptive Control (LAC)
694
Software Option 144 — Motion Adaptive Control (MAC)
697
Software Option 145 — Active Chatter Control (ACC)
699
Tilting and Swivel Axes
701
Determining the Mechanical Offset
701
Double Swivel Head 45 Degrees
702
Forked Swivel Head
708
Tilting Table / Rotary Table
712
Description of the Kinematics Configuration
714
Kinematics Tables
715
Assignment Table
718
Description Table
720
Tool-Carrier Kinematics Table (TOOLFILE)
725
Partial Description Table (SUBFILE)
727
Specifying the Tool Axis in the Kinematics
728
Append 3-D Basic Rotation to Kinematics
729
Kinematics – Reading and Editing
730
Write Kinematics
730
Kinematics Tables Via PLC
731
Module 9098 Find the Active Geometry Description
731
Module 9097 Select the Geometry Description
732
Overwriting the Geometry Description
733
Selecting a Geometry Description in Case of an Error
740
Temperature Compensation with Tilting Axes
741
Constraints on the Entry of a Formula
743
Permanent Temperature Compensation
743
Changing the Milling Heads
745
Kinematicsopt
746
Kinematics Description
747
Tolerance Limit
748
Sphere Radius
749
Deselect Rotary Axis
750
The Positioning Direction of the Rotary Axis
750
Backlash and Positioning Errors
751
Log Function
752
Touch Probe Cycle 450 (SAVE KINEMATICS)
754
Touch Probe Cycle 451 (Measure KINEMATICS)
755
Touch Probe Cycle 452 (PRESET COMPENSATION)
759
“Tilt Working Plane” Feature
761
Closed-Loop Axes
762
Datums
762
Open-Loop Axes
763
Reference-Point Setting with the Plane Function, Hirth Axes and M114
763
Spatial Angle C ≠ 0
763
Interrogating the 3-D ROT Data Via PLC
764
Conditions and Constraints
765
“Tilt Working Plane” (Inactive Preset Table)
767
Additional Code for Transformation
768
Transformed Axis
768
“Tilt Working Plane” (Active Preset Table
768
Home Position of the Tilting Element
769
Machine Parameter with Multiple Function
769
Type of Dimension for Transformation
769
Automatic Compensation of Offset for Tilting Axes
770
Miscellaneous Function M114
770
Miscellaneous Function M128, TCPM
771
Virtual Tool Axis (VT)
772
Module 9232 Movement in the Direction of the Virtual Tool Axis
773
Miscellaneous Function M144/M145
775
Inclined Milling with Open-Loop Rotary Axes (Counter Axes)
776
Tilting Functions with Open-Loop Rotary Axes
776
Virtual Tool Axis
776
Cylindrical Surface
777
Gantry/Synchronized Axes
778
Master-Slave Position Deviation
779
Datum at Position after Switch-On (Mp860.X = 0)
780
Datum at Reference Marks (Set Mp860.X Bit 1)
780
Master-Slave Torque Control
782
Gantry Axes in Master-Slave Torque Control
784
Activation of Master-Slave Torque Control
785
Setting the Master-Slave Torque Control for Minimizing Mechanical Play
785
Setting Masterslave Torque Control F/ Torque Distrib. in Rigid Design
790
Brake Test for Synchronized Axes
792
Constraints for the Brake Test
794
Reference Marks
796
Traversing the Reference Marks
797
Distance between the Scale Reference Point and the Machine Datum
797
Module 9225 Compensation Value for the Reference Mark
797
Assigning a Reference Value
798
Defining the Process of Traversing the Reference Marks
798
External Reference Pulse
799
"Traverse Reference Points" Operating Mode
799
Reference End Position
800
Activate Software Limit Switches before Traversing Reference Marks
800
Encoders with Endat Interface
801
Double Reference Run
802
Renewed Traversing of the Reference Marks
804
Servo-Controlled Spindles
805
Position Encoder with Distancecoded Reference Marks
806
Position Encoder with One Reference Mark
808
Linear Measurement through Rotary Encoder
809
The Control Loop
810
Maximum Acceleration
812
Relation between Jerk, Acceleration, Velocity and Distance
812
Minimum Distance
813
Interpolator
814
Feed-Rate Smoothing with MP1522
819
HSC Filter and Advanced HSC Filter
821
Nominal Position Value Filter
821
Single and Double Filters
821
Clean Surface
823
Selection Criteria and Settings for the Nominal Position Value Filters
823
Accuracy
824
Speed
824
Settings of the Nominal Position Value Filters
825
Cutoff Freq. for Nominal Position Value Filters/Filters of Rotary Axes
826
HSC Filter (MP1212)
826
Tips for Setting the Nominal Position Value Filter
826
List of the Nominal Position Value Filters
827
Tolerance Consideration with M128 or TCPM
831
Position Controller Cycle Time
832
Feedback Control with Following Error
833
Interrelation of Kv Factor, Feed Rate, and Following Error
834
Kv Factor During Control with Following Error
834
Feedback Control with Velocity Feedforward
835
Feedback Control with Velocity Semifeedforward
837
Rapid Traverse and Feed Rate Limiting
839
Analog Axes
842
Position Loop Resolution
842
Characteristic Curve Kink Point (for Control with Following Error)
843
Opening the Position Control Loop
844
Clamping the Axes
845
Feed-Rate Enable
846
Actual-To-Nominal Value Transfer
847
Speed Controller
848
Differential Factor
850
Low-Pass Filter
850
Band-Rejection Filter
851
PT2 Element of the Speed Controller
851
Active Damping of Low-Frequency Oscillation
852
Acceleration Feedforward Control
853
Integral Phase Compensation (IPC)
854
Optimizing the Jerk Feedforward Contro
856
Holding Torque
857
Basic Settings for "Switching Drives On"
858
Readiness of the Drives
858
Switching Drives on and off
858
Procedure for "Switching Drives on and Off"
859
Machine Parameters, Markers, Modules and PLC Words
863
Current Controller
866
Expanded Current Controller Bandwidth
867
D Feedforward F/ Optimization of the Current Controller Command Action
868
Increased Controller Factors in the Current Control Loop
868
Braking the Drives for an Emergency Stop and a Power Failure
870
Braking the Axes by Entering an Additional Braking Ramp
871
Braking the Spindle/Spindles by Entering the Braking Power
871
Braking the Spindle/Spindles During a Power Fail
872
Braking the Spindle/Spindles in an Emergency Stop
872
Power and Torque Limiting
873
Power Limiting of the Spindle after PLC Request
875
Module 9158 Maximum Torque
876
Module 9128 Torque Limiting by the PLC
878
Module 9129 Status of Torque Limiting by the PLC
879
Weakened Field Operation
880
Using the Voltage Protection Module
881
Setting the Weakened-Field Operation
882
Setting of MP2190
884
Regenerative Module (= (4) in Commissioning Flow Chart)
885
Feed Axis (Ecodyn Operation)
886
Synchronous Spindle/Torque Motor
888
Offset Adjustment by Code Number
890
Offset Adjustment with Integral Factor
890
Contouring Behavior
891
Radial Acceleration
891
Contour Velocity at Corners
892
Rounding of Corners
893
Monitoring Functions
894
6.11 Monitoring Functions
896
Position Monitoring
896
Difference between Position at Switch-On and Shutdown
897
Special Case: Absolute Multiturn Rotary Encoder
897
Nominal Speed Value Monitoring
898
Movement Monitoring
899
Standstill Monitoring
900
Positioning Window
900
Axes in Position
900
Axes in Motion
901
Monitoring of the Power Supply Unit
902
Module 9167 Monitoring of DC-Link Voltage
903
Temperature Monitoring
904
Temperature of the MC
904
Module 9133 Output of Hardware Information
904
Motor Temperature
905
Temperature Measurement of Linear and Torque Motors
905
Temperature of the Power Module’s Heat Sink
906
Internal Power Supply and Housing Fan
907
I2T Monitoring
908
Commissioning and Evaluation
911
Limit Values
912
Motor Overload with I2T Monitoring
912
Interrogation through PLC Module
913
I 2 T Monitoring
913
Temperature Models
914
First-Order Temperature Model of the Motor
915
Temperature Model, Second Order
916
Momentary Utilization of Drive Motors
918
Consideration of I0 When Using Synchronous Motors
919
Module 9166 Momentary Utilization of the Drive Motor
919
Determining the Current Torque of a Drive
920
Status of HEIDENHAIN Power Modules
922
Module 9066 Status of HEIDENHAIN Supply Unit
922
Status Signals that Are Already Inactive During Control Power-Up
923
Handling of Status Signals from HEIDENHAIN Power Supply Units
924
Controlling the Motor Brakes
925
Automatic Test of the Motor Brakes Upon Switch-On
926
Module 9143 Activate the Brake Test
928
Module 9048 Interrogate the Operating States of Axes
929
Emergency Stop Monitoring
930
Internal Emergency Stop
931
External Emergency Stop -ES.A and -ES.B
932
Axis Releases
933
PLC Outputs
934
Failure Test
935
Connection Diagram
936
Emergency Stop Test
936
Repetition of the Power-Up Test
939
Module 9144 Safety Self-Test / Emergency Stop Test
940
EN 13849-1 on the Itnc 530 HSCI Without Functional Safety (FS)
943
Spindle
944
Position Encoder of the Spindle
945
Speed Encoder of the Spindle
950
Analog and Digital Closed-Loop Spindle Control
952
Nominal Speed Value
953
Monitoring the Spindle Speed
955
Increased Spindle Power for Roughing
956
Direction of Spindle Rotation
957
Disable Speed Output for Spindle
958
Gear Ranges
958
Gear Shifting
959
Spindle Override
961
Coded Output of Spindle Speed
965
S Code Table
966
Volts-Per-Hertz Control Mode
967
Oriented Spindle Stop
968
Orientation of a Moving Spindle
972
Orientation of a Stationary Spindle
972
Oriented Spindle Stop with M4130
973
Oriented Spindle Stop Via Proximity Switch with M4011
973
Offset Compensation (Only Analog Spindles)
973
Tapping with Floating Tap Holder and Nominal Speed Output
974
Tapping with Floating Tap Holder and Coded Spindle-Speed Output
976
Rigid Tapping
977
Switching the Modes of Operation
980
Wye/Delta Switchover
981
Module 9173 Speed-Dependent Wye/Delta Switchover
983
Special Procedure for Asynchronous Motors
984
Module 9174 Spindle Status Regarding Wye/Delta Switchover
984
Operating a Second Spindle
985
Assignment of Encoder Input and Speed Command Output
985
Switching between the Spindles
985
Commissioning the Second Spindle
985
Module 9175 Switch the Spindle
986
Module 9179 Status Information about Spindle(S)
986
C-Axis Operation
987
Module 9146 Save and Reestablish Actual Position Values
989
Module 9155 Axis Switchover from Closed Loop to Open Loop
989
Module 9156 Axis Switchover from Open Loop to Closed Loop
990
Software Option 96 — Advanced Spindle Interpolation
991
Integrated Oscilloscope
992
Available Channels or Signals of the CC-DIAG Signal
994
Oscilloscope Display
998
Meaning of the Soft Keys
999
Saving and Loading a Recording
1000
Oscilloscope Via NC Program
1001
Circular Test
1003
Commissioning
1004
Tables for Power Modules, Supply Modules and Motors
1004
Entries in the Power Module Table (Inverter.inv)
1008
Entries in the Power Module Table (Motor.amp)
1008
Entries in the Motor Table (Motor.mot)
1009
Table of Power Supply Modules (Supply.spy)
1011
Series Reactor
1012
Determining Data for Synchronous Motors
1016
Field Orientation
1019
6.14 Commissioning
1020
Preparation
1020
DC-Link Voltage
1020
Temporary Input Values
1020
Additional Temporary Input Values for the Spindle
1022
Operating Mode Switchover
1022
Commissioning Digital Control Loops with Tncopt
1023
Reversal Spikes
1025
IPC and Kv Factor
1025
Commissioning of Digital Axes
1026
Determining the Acceleration
1037
Checking the Counting Direction
1037
Position Controller
1038
Set the Traverse Range
1040
In MP1391 or MP1392, Select the Type of Control
1040
Switch-On the Nominal Position Value Filter
1046
Activate the Monitoring Functions
1046
Compensate the Backlash
1047
Compensate the Static (Stick-Slip) Friction
1048
Adjust the Holding Moment
1049
Compensate the Sliding Friction
1051
Check the Acceleration Feedforward
1053
Run the Circular Test
1054
Commissioning the Digital Spindle
1055
Optimize the Acceleration
1058
Commissioning an Analog Axis
1060
Adjusting the Servo Amplifier
1061
Commissioning the Analog Spindle
1064
Block Diagram for Itnc 530 with CC 61Xx
1065
CC 61Xx / UEC 1Xx Controller Units - Specifications
1067
7.1 Specifications
1069
Connecting the Encoders
1069
Position Encoders
1069
Speed Encoders
1070
Relationship between Speed Input, Position Input and PWM Output
1071
7.3 Relationship between Speed Input, Position Input and
1072
Single-Speed, Double-Speed, PWM Frequency
1072
Structure of the New CC 61Xx and UEC 11X Controller Units
1072
Performance of the CC 61Xx
1074
Single-Speed and Double-Speed (Software Option 49)
1074
Combination of Several CC 61Xx Controller Units
1078
Use of Several UV(R) Power Supply Modules
1080
PWM Frequency
1082
Switching the PWM Frequency During Operation
1083
Switching the PWM Frequency Depending on the Speed
1084
PLC Cycle Time
1087
7.6 Monitoring Functions
1088
Special Functions
1088
Multifunction Filter
1088
Objective of the Filters
1088
Types of Filters
1088
Possible Settings for Multifunction Filters
1089
Recommended Types of Filters
1089
Filters in the Position Controller
1090
Dynamic Determination of Load
1093
Filter Order for Separate Low-Pass Filter in the Speed Controller
1093
LIFTOFF Function
1098
Activating TRC
1101
TRC – Torque Ripple Compensation
1101
Peculiarities in Weakened-Field Operation
1103
Reduction of the Magnetization Current
1103
Setting the Reduction of the Magnetization Current
1103
Crossover Position Filter (CPF)
1104
Stick-Slip Friction Compensation at Quadrant Transitions
1106
Field Orientation
1108
Possibilities for Determining the Field Angle
1110
Plausibility Test
1111
Overview of Field Orientation
1112
Determination of the Field Angle Without Motor Motion (Mp2254.X = 0)
1113
Determining the Field Angle
1114
Determination of the Field Angle with Motor Motion (Mp2254.X = 2/3)
1115
Module 9065 Status of the Commissioning Function
1116
Reading or Setting the Field Angle Via the PLC
1118
Saving the Determined Field Angle
1120
Definition of the Field Angle
1121
Adjustment of Linear and Torque Motors
1122
Linear Motor Setup
1122
General Information
1122
Torque Motor Setup
1123
Position and Speed Encoders
1124
Temperature Sensor
1125
7.10 Adjustment of Linear and Torque Motors
1126
Safety Precautions for Linear and Torque Motors
1126
Commissioning Linear and Torque Motors
1128
Machine Parameters for Linear Motors
1128
Machine Parameters for Torque Motors
1129
Adjustment of the Current Controller
1130
Adjustment of the Speed Controller
1133
Setting the Filters in the Speed Controller
1134
Adjusting Synchronous and Asynchronous Motors
1137
Adjusting Linear and Torque Motors
1138
Finding the Feedforward Values
1139
7.12 Determining Entries for Motor Tables
1140
Determining Data for Linear Motors
1140
Determining Data for Torque Motors
1143
Machine Interfacing
1147
Position and Status Display
1147
Position Display of the Tool Axis
1148
Position Display Step
1148
Position Display for Rotary Axes and PLC Auxiliary Axes
1149
Reading of Axis Coordinates
1150
Free Rotation
1152
Free Rotation Defined by Words
1153
Free Rotation with Module 9223
1153
Feed Rate Display
1155
Display of the M Functions
1157
Feed Rate for Rotary Axes
1157
Control in Operation
1159
Erasing the Status Information
1161
Interrogating the Status Display through the PLC
1162
Operating Modes
1165
"Editor" Operating Modes
1166
"Machine" Operating Modes
1166
Disabling Operating Modes
1167
Smart.nc Alternative Operating Mode
1167
Module 9285 Set the Access Level
1168
Operating Times
1169
Module 9190 Start the Operating Times
1171
Module 9191 Stop the Operating Times
1171
Module 9192 Read the Operating Times
1172
Module 9193 Set the Operating Times
1172
Module 9194 Alarm When Operating Time Exceeded
1173
System Time
1174
Module 9055 Local Time
1175
Error Messages
1176
Error List
1177
PET Table
1177
Module 9084 Display PLC Error Messages with Additional Data
1180
Module 9085 Display PLC Error Message
1181
Module 9086 Clear PLC Error Message
1181
Module 9087 Status of PLC Error Message
1182
Module 9392 Display PLC Error Message with Help Offset
1182
Module 9393 PET Column for PLC Notification
1184
Service Files
1185
Help Soft Key in MOD
1189
Help Window with HELP Key
1190
PLC Pop-Up Window
1192
Tncguide – Context-Sensitive Help System for the Itnc 530 (User Documentation)
1195
Basic Conditions for the OEM
1196
Files and Structure of the Help System
1197
Context-Sensitive Call
1199
Designing Soft Keys for Context-Sensitive Help
1200
Enhanced Error Notification
1201
Including an OEM-Specific Online Help File
1202
National Languages
1202
Online Help Files and Tncremont
1202
Module 9391 Display an Error Message with Additional Offset
1204
Machine Datum
1205
Datum Setting
1206
Datum Management Via Preset Tables
1208
Block Number Increment for DIN/ISO Programs
1210
Finding the Block Number
1210
NC Program
1210
Setting "Look-Ahead"
1210
Module 9322 Information of the Current NC Program
1211
Checking the NC Program During Editing
1212
Deleting Lines from an NC Program
1212
Display of the NC Program
1212
NC Program Selected
1212
Status Information about the End of an NC Program
1213
Access to Data from the NC Program
1214
Canceling an NC Program
1214
Automated NC Program Start
1215
Behavior During Program Interruption
1216
Sorted Machining of Block Elements
1216
Retract the Tool Automatically from the Contour
1217
Adaptive Feed Control (AFC)
1218
Operating States of AFC
1219
General Information about Learning
1220
General Information about Controlling
1222
Automatic Selection of the Learning/Controlling Status
1223
Additional FN Functions
1224
Associated Files
1225
Files for Machining
1225
The Three Files of Adaptive Feed Control
1226
NC-Function Macro at Overload
1231
Default Settings for Using AFC
1232
Initial Learning and Controlling with AFC
1234
Activating/Deactivating AFC
1235
Global Program Settings (PGM)
1236
Cycles
1241
Cycles for Milling Pockets with Combined Contours
1241
Pocket Milling
1241
Scaling Factor
1243
End of Program Run
1244
Returning to the Contour
1244
M/S/T/Q Transfer During Block Scan
1247
Canceling Block Scan
1248
Delay Time for the Change Signals (M/S/T)
1249
Instructions in MGROUPS.SYS
1249
Instructions in MSPLIT.SYS
1250
M Functions
1251
Status of M Functions
1255
Modal Cycle Call M89
1256
Program Stop with M Functions
1256
Program Stop with M06
1256
Reduced Feed Rate of Tool Axis with M103
1256
Automatic Activation of M134
1257
Error Messages During Cycle Call
1257
Auxiliary Cycles
1258
Calling an NC Macro with an M Function
1258
Powering up and Shutting down the Control
1260
Module 9189 Shut down the Control
1262
Arc End-Point Tolerance
1263
Limit-Switch Tolerance for M140 / M150
1263
Message for Power Interruption
1263
Radius Compensation
1264
User Parameters
1264
Code Numbers
1265
Module 9272 Code Number in PLC String
1266
Color Settings
1267
Programming Station Mode
1267
Graphic Display
1275
Projection in Three Planes
1275
Rotation of the Coordinate System
1275
Graphic Display for Datum Shift
1276
Position of the Cursor
1276
Special Characters
1277
Itnc Character Set
1278
Medium Characters
1280
Large Characters
1282
Conversational Language
1283
Additional Conversational Languages
1285
Decimal Point
1285
Logs
1286
PLC Log
1286
Diagnostics Log
1287
OEM Log
1288
Standard Log
1289
Example of a Standard Log Entry
1294
Writing to the Log
1295
Additional Log
1296
Module 9276 Write Operand Contents into the Log
1297
Diagnostic Functions
1298
Drivediag
1299
Main Computer
1300
Meanings of the Signals under "Main Computer / Status"
1302
Meanings of the Signals under "Drive Control Board / Status"
1304
Meanings of the Signals under "Supply Unit / Status"
1306
Power Supply Unit
1306
X, Y, Z, Etc. (Axis)
1308
Meanings of the Signals under "Status / Speed Controller"
1311
Meanings of the Signals under "Status / Position Controller"
1314
Meanings of the Signals under "Status / PLC"
1315
Meanings of the Signals under "Endat/Status"
1316
Meanings of the Signals under "Power Module / Status"
1317
Meanings of the Signals under "Speed Controller / Overview"
1317
Automated Testing of Drives
1318
Electronic ID Label
1319
BUS Diagnosis
1320
Soft Keys for HSCI/PROFIBUS Diagnostics
1322
"State" Window
1325
Overview of HSCI/PROFIBUS I/O Configuration
1328
Expanded PLC Module Interface for 18 Axes
1329
Basic Configuration
1332
Window Manager
1332
Configuration with XFCE
1334
Configuration of the TNC Taskbar
1336
Screen Saver
1337
Third Desktop
1337
Software Option 133 — Remote Desktop Manager
1338
General Information on the Connections
1340
Windows Terminal Service (RDP) Connection
1340
VNC Connection
1343
WEB Connection
1346
XDMCP Connection
1347
Shutting down or Rebooting an External Computer
1349
User-Defined Connection
1352
Small PLC Window
1354
Large PLC Window
1358
Format Instructions
1359
Variable Names
1360
Special Commands
1363
Switches for Variables
1363
Input Fields
1367
Mathematical Expressions for Screen Positions
1367
Opening or Clearing Screen Mask for the PLC Window
1369
PLC Soft Keys
1372
Soft-Key Project File for Screen
1372
Keywords in the Soft-Key Menus
1373
Miscellaneous Keywords in the Soft-Key Project File
1373
Additional Parameters for the Keywords
1376
Example of a Soft-Key Project File
1379
Module 9203 Activate PLC Soft-Key Menu
1380
Module 9204 Update the PLC Soft Keys
1381
Module 9205 Set the Word for Acknowledgment of PLC Soft Keys
1382
Module 9206 Change the Settings of the PLC Soft Keys
1383
Module 9207 Replace PLC Soft Keys
1384
Module 9208 Status Information of the PLC Soft Keys
1385
Soft-Key Project File for HR 420, HR 5Xx
1385
Display/Delete PLC Soft-Key Row
1389
Soft-Key Rows
1389
Module 9200 Display/Delete PLC Soft-Key Row
1390
Displaying/Deleting PLC Soft Keys
1391
Selecting/Deselecting PLC Soft Keys and PLC Windows
1391
Keystroke Simulation
1392
Itnc Control Panel
1392
Module 9180 Simulation of NC Keys
1393
Module 9181 Disable Individual NC Keys
1393
Module 9182 Re-Enable Individual NC Keys
1394
Module 9183 Disable Groups of NC Keys
1394
Module 9184 Re-Enable Groups of NC Keys
1395
Module 9186 Call a Soft-Key Function
1395
Module 9187 Status of a Soft-Key Function Call
1396
Module 9188 Call a Soft-Key Function
1396
Soft Keys that Can be Simulated
1397
Codes for Keystroke Simulation
1400
Machine Operating Panel
1404
Touchpad on USB Port
1405
Files
1406
Disable Soft Keys for File Types
1406
Disabling File Types for Editing
1406
Selecting a File
1407
Copying, Renaming or Deleting a File
1408
Datum Tables (*.D)
1409
Freely Definable Tables
1409
Creating a Prototype
1410
Data Transfer
1411
Reading and Editing Table Fields in the PLC
1411
Module 9255 Read a Field from a Table as an Integer Value
1412
Module 9246 Write to a Field in a Table
1413
Module 9247 Search for a Condition in a Table
1414
Module 9256 Write an Integer Value to a Field in a Table
1414
Starting the PLC Editor for Tables
1416
Module 9240 Open a File
1419
PLC Files
1419
Module 9241 Close a File
1420
Module 9242 Position in a File
1421
Module 9243 Read from a File Line by Line
1422
Module 9244 Write to a File Line by Line
1423
DCM – Dynamic Collision Monitoring
1424
DCM – Monitoring the Working Space for Collisions
1424
Compensation of the Angle Tolerance
1430
Integration of Cmos in the Description Table
1432
Optimizing the DCM Performance
1433
Collision Exclusions
1436
Exclusion Table
1437
Special Case: Tool with the Predefined CMO Name "Tool"
1438
Activating and Deactivating Monitoring
1439
DCM in the Test Run Mode
1441
Configuration of the Definition Table
1442
Excluding the TT for Tool Measurement
1449
Changing Cmos in NC Programs
1450
DCM and Handwheel Superimpositioning
1450
DCM for Counter Axes
1451
Module 9063 Deactivate and Activate Collision Monitoring
1451
Module 9064 Status Information about Collision Monitoring
1452
Fixture Monitoring with DCM
1453
Defining Insertion Points
1456
Modeling Fixtures
1458
Probe Cycle
1464
TP Functions
1469
Variables
1470
Mathematical Functions
1473
Cmo
1474
Test Point
1475
Automatic Activation/Deactivation of Fixture Situations
1477
Tool Carrier Kinematics and DCM
1477
Modeling Tool Carriers
1480
Kinematicsdesign
1488
Pallet Management
1490
Configuring a Pallet Table
1490
Field Names
1491
Executing a Pallet Table
1493
Pallet Preset Table
1495
Markers and Machine Parameters
1496
Module 9090 Select a Line in the Pallet Table
1497
Module 9281 Select a Line in the Pallet Table
1498
NC Macro for Changing the Tool During Tool-Oriented Machining
1499
NC Macro for Changing Pallets and Fixtures
1500
Module 9280 Start the NC Macro (Run Pallet Entry)
1501
NC Macro at the End of an NC Program
1501
Electronic Handwheel
1502
Two Handwheels on the TNC
1504
HR 130 Panel-Mounted Handwheel
1510
HR 420 Portable Handwheel
1513
Activation and Override Potentiometers
1514
Window Upon Activation of the HR 420
1515
HR 520 Portable Handwheel
1516
HR 550FS Wireless Handwheel
1518
Switching the HR 550FS On/Off
1521
HR 150 Panel-Mounted Handwheels with HRA 110 Handwheel Adapter
1524
PLC Inputs/Outputs
1526
24 V – Switching Input/Outputs
1526
Module 9004 Edges of PLC Inputs
1528
Analog Inputs
1529
Analog Outputs
1529
Incremental Jog Positioning
1530
Hirth Coupling
1532
Module 9148 Use Nominal Value as Actual Value
1533
Datum Shift
1534
Touch Probe
1535
Using the Touch Probes
1536
Non-HEIDENHAIN Touch Probes
1538
Module 9135 Switch on the 3-D Touch Probe
1538
Module 9136 Switch the Touch Probe On/Off
1538
Touch Probe Cycles
1539
Special Case: Horizontal / Vertical Swivel Head
1540
Calibration Data
1541
Multiple Probe Calibration Data Blocks
1541
Probing from OEM Cycles
1542
Measuring Tolerance
1545
Measurement Log in Manual Touch Probe Cycles
1546
File Names of the Individual Print Masks
1546
Format of the Print Masks
1546
Measurement Log in the Touch Probe Cycles for Probing from the NC Program
1549
Tool Measurement
1552
Tool Radius and Tool Length Measurement
1553
Probing Direction
1554
Offset of Probe Contact to the Tool
1554
Safety Zone
1554
Probe Contact
1555
Probing Feed Rate and Spindle Speed
1556
Individual Tooth Measurement
1558
Monitoring of the Rotary Axes and Secondary Linear Axes
1558
Tool Measurement in a Tilted Coordinate System
1559
Tool Breakage
1559
M Functions before and after Tool Measurement
1560
Markers in the PLC
1560
Special Functions for Laser Cutting Machines
1561
Analog Voltage Output
1561
Graphic Simulation (Without TOOL CALL)
1563
Program Stop for M Functions and TOOL CALL S
1564
Tool Changer
1565
Tool and Pocket Table
1565
Module 9093 Read Data from Tables Selected for Program Run
1575
Module 9094 Write Data into a Tool and Datum Table
1576
Module 9096 Delete a Line from the Tool Table
1577
Module 9350 Read Data from the Tool Table
1578
Module 9351 Write Data to Tool Table
1579
Definition of the Tool Magazine Using Magazine Rules
1580
Example for a Description of the Tool Magazine Using Magazine Rules
1582
Module 9216 Pop-Up Window with Tool Selection List
1583
Module 9304 Copy Columns P1 to P5 to the Pocket Table
1584
Module 9340 Search for a Pocket Depending on Magazine Rules
1585
Module 9341 Edit a Pocket Table Depending on Magazine Rules
1586
Module 9342 Find Magazine and Pocket Number
1587
Module 9343 Compile and Activate Magazine Rules
1588
Module 9300 Lock/Release the Pocket Table
1589
Pocket Exchange in the Pocket Table
1589
Managing Multiple Tool Magazines
1590
Module 9305 Tool Exchange in the Pocket Table
1590
Search Sequence of the Tool Magazines
1591
Tool Life, Replacement Tool
1594
Indexed Tools
1596
Tool-Usage Test
1597
Tool Usage Test for Pallet Tables
1598
Structure of the Tool-Usage File
1599
Automatic Calculation of Cutting Data
1601
Calculation of Cutting Data
1602
Cutting Data Table
1602
Material Tables
1602
Automatic Tool Recognition
1603
Controlling the Tool Changer
1603
Calling an NC Program with TOOL CALL
1605
Program Example: Positioning to the Tool Change Position
1606
Variable and Fixed Pocket Coding
1608
Output of the Tool Number with Fixed Pocket Coding
1611
Output of the Pocket Number with Variable Pocket Coding
1612
Sequence for New and Returned Tool When Changing Tools
1614
Module 9035 Read Status Information
1615
N - N: Normal Tool Follows a Normal Tool
1616
S - N, Single Changing Arm, M4540 = 0 or Mp7481.X, Bit X = 0
1617
S - N: Normal Tool Follows a Special Tool
1617
S → N, Double Changing Arm, M4540 = 1 or Mp7481.X, Bit X = 1
1618
PLC Programming Example
1629
Extended Tool Management
1641
Configuration File for OEM-Specific Extended Tool Management
1643
Oemsettings.py
1643
Oemrulelist.py - Rule-Based Configuration File for Tables
1644
Oemrules.py - Rule-Based Configuration File for Columns
1645
Column Rules
1646
Tool Management Views
1646
Linking Tables
1647
Possible Table Links
1647
Special Columns
1651
Examples of Oemrules.py
1652
Oementries.py - Configuration File for Data Transfer to Tool Data Form
1654
Oementrylist.py - Configuration File for Tool Data Form
1657
Host Computer Operation
1659
PLC Programming
1661
Cycle Times PLC I/Os
1662
Overview of Cycle Times
1662
Detection of Pulses at PLC-Inputs
1665
PLC Main Menu
1667
Selecting the PLC Mode
1667
PLC Functions of the Main Menu
1669
Differences from File Management of NC Part Programs
1670
File Management
1670
The WATCH LIST Function
1671
Add Operands to I/O-FORCE LIST
1673
Display of Operands in the WATCH LIST
1673
Display of Symbolic Operands in the WATCH LIST
1673
Internal Process of the WATCH LIST Function
1673
The I/O-FORCE LIST
1674
The TABLE Function
1676
The TRACE Function
1678
The Logic Diagram
1680
The COMPILE Function
1682
Advanced Setup
1683
Conditional Compilation
1684
Hard-Disk Organization
1689
Encrypted PLC Partition (PLCE:)
1690
Checking the File System
1690
Backup/Restore and PLCE
1692
Software Update and PLCE
1692
PLC Project
1693
Enccyc. Zipname =
1694
Programming Station, PC Tools and PLCE
1695
Possible Settings
1696
Create and Mount the PLCE Partition
1699
Access to PLCE: by the User
1700
System Files
1701
Oem.sys
1701
Module 9270: Read a Code Word
1708
Module 9271: Write a Code Word
1708
Ncmacro.sys
1709
Module 9291 Call an NC Macro
1711
Cycle.sys
1712
Mgroups.sys
1712
Tnc.sys
1712
9.5 Data Transfer NC > PLC, PLC > NC
1713
Data Transfer NC - PLC, PLC - NC
1713
Data Transfer NC Program - PLC (FN19: PLC =)
1713
Data Transfer PLC - NC Program (Q-Parameters)
1714
Data Transfer NC Program - NC (FN17: SYSWRITE)
1716
Data Transfer NC - NC Program (FN18: SYSREAD)
1725
Data Transfer of Machine Parameters - PLC
1737
Interrogate PLC Operands in the NC Program (FN20: WAIT FOR)
1740
Data Transfer PLC Operand = NC Program
1741
Overview of Operands
1744
Module 9075 Write to Symbolic PLC Operand
1745
Module 9076 Read Symbolic PLC Operand
1746
Operand Addressing (Byte, Word and Double Word)
1747
Timers
1748
Module 9006: Set and Start PLC Timer
1750
Module 9197 Start Cyclic Timer
1750
Counters
1751
Fast PLC Inputs
1753
Program Creation
1754
ASCII Editor
1755
Program Format
1755
Program Structure
1756
Logical Names for Files
1757
9.8 Command Set
1758
Command Set
1758
Overview
1758
Load (L)
1761
Logic Processing with the LOAD Command
1761
Input I4
1761
I4 I5 O2
1761
Input I5
1761
Output O2
1761
Operand Content
1761
Gate the Content of the a I5
1761
Logic Accumulator and Input I5 with AND. Assign the Gating Result to = O2
1761
Word Processing with the LOAD Command
1762
Load Not (LN)
1763
Logic Processing with the Load Not Command
1763
Word Processing with the Load Not Command
1764
Load Two's Complement (L-)
1765
Load Byte (LB)
1766
Load Word (LW)
1766
Load Double Word (LD)
1767
Assign (=)
1767
Assign Byte (B=)
1768
Assign Word (W=)
1769
Assign Double Word (D=)
1769
Assign Not (=N)
1770
Assign Two's Complement (=-)
1770
Set (S)
1771
Reset (R)
1772
Set Not (SN)
1773
Reset Not (RN)
1774
And (A)
1775
And Not (AN)
1777
Or (O)
1779
Or Not (On)
1781
Syntax: Operands: Action
1782
Exclusive or (XO)
1783
Example
1784
Result to Double Word D8
1784
Exclusive or Not (XON)
1785
Addition (+)
1787
Initial State: Constant = 10 000 (Dec) Word W6 = 200 (Dec) Double Word D8
1787
Function STL Accumulator Operand Content
1787
Load the Constant into the L 10000 Word Accumulator
1787
Subtraction (-)
1788
Multiplication (X)
1789
Division (/)
1790
Remainder (MOD)
1791
Increment (INC)
1792
Decrement (DEC)
1792
Equal to (==)
1793
Less than (<)
1794
Greater than (>)
1795
Less than or Equal to (<=)
1796
Greater than or Equal to (>=)
1797
Not Equal (<>)
1798
And [ ] (A[ ])
1799
And Not [ ] (An[ ])
1801
Or Not [ ] (On[ ])
1801
Exclusive or [ ] (Xo[ ])
1801
Exclusive or Not [ ] (Xon[ ])
1801
Addition [ ] (+[ ])
1802
Subtract [ ] (–[ ])
1803
Remainder [ ] (Mod[ ])
1803
Equal to [ ] (==[ ])
1804
Less than [ ] (<[ ])
1805
Less than or Equal to [ ] (<=[ ])
1805
Greater than or Equal to [ ] (>=[ ])
1805
Not Equal []
1805
Shift Left (<<)
1806
Shift Right (>>)
1807
Bit Set (Bs)
1808
Initial State: Double Word D8
1808
Double Word D12
1808
Function
1808
Operand Content
1808
Load the Double Word D8
1808
L D8 3E80 3E80
1808
Into the Word Accumulator
1808
Assign the Result to Double Word D12
1808
Bit Clear (Bc)
1809
Bit Test (Bt)
1810
Push Data Onto the Data Stack (PS)
1811
Pull Data from the Data Stack (PL)
1812
Push Logic Accumulator Onto the Data Stack (PSL)
1812
Push Word Accumulator Onto the Data Stack (PSW)
1813
Pull Logic Accumulator from the Data Stack (PLL)
1813
Pull Word Accumulator from the Data Stack (PLW)
1814
Unconditional Jump (JP)
1814
Jump if Locig Accumulator = 1 (JPT)
1815
Jump if Locig Accumulator = 0 (JPF)
1815
Call Module (CM)
1816
Call Module if Logic Accumulator = 1 (CMT)
1816
Call Module if Logic Accumulator = 0 (CMF)
1817
End of Module, End of Program (EM)
1818
End of Module if Logic Accumulator = 1 (EMT)
1818
End of Module if Logic Accumulator = 0 (EMF)
1818
Label (Lbl)
1818
INDEX Register (X Register)
1819
Commands for String Processing
1821
Logical Comparisons During String Processing
1822
Operand Declaration
1822
ADD String (+)
1823
LOAD String (L)
1823
STORE String (=)
1823
Overwrite String (OVWR)
1824
EQUAL to Command for String Processing (==)
1825
GREATER than Command for String Processing
1825
LESS than Command for String Processing
1825
LESS than or EQUAL to Command for String Processing (<=)
1826
NOT EQUAL Command for String Processing (<>)
1827
Modules for String Processing
1828
Submit Programs
1831
Calling the Submit Program (SUBM)
1832
Interrogating the Status of a Submit Program (RPLY)
1832
Canceling a Submit Program (CAN)
1833
9.12 Cooperative Multitasking
1835
Cooperative Multitasking
1835
Starting a Parallel Process (SPAWN)
1835
Control of Events
1836
Constants Field (KF)
1841
Program Structures
1842
IF ... else ... ENDI Structure
1843
REPEAT ... until Structure
1843
WHILE ... ENDW Structure
1844
CASE Branch
1844
End of Indexed Module Call (ENDC)
1845
Linking Files
1846
USES Statement (USES)
1847
GLOBAL Statement (GLOBAL)
1848
EXTERN Statement (EXTERN)
1848
Markers, Bytes, Words, and Double Words
1849
PLC Modules
1849
Number Conversion
1852
Python
1856
Data Interfaces
1857
Principles of Data Transfer
1858
Data Coding
1859
Synchronization
1860
Transmission Reliability: Parity Bit
1860
Data Transfer Rate
1861
Data Transfer Check: Handshaking
1862
Hardware Handshaking
1862
Software Handshaking
1862
The Ethernet Interface of the Itnc
1863
SMB Signing
1863
X26, X116: Ethernet Interface RJ45-Port (100Baset)
1863
Connecting the Itnc to the Network
1864
Settings at the Itnc
1864
Network Settings for Internet Access
1870
PING Function
1871
Network Settings UID/GID
1872
Configuring an Interface
1873
Mount Settings
1874
Configuring the DHCP/DNC Server
1887
Protection against Data Tampering
1893
General Disabling of Data Access
1893
Restricting Access to the PLC Partition
1893
The USB Interface of the Itnc
1894
USB Data Carriers on the Control (Upgrade Function – FCL)
1896
Connecting and Disconnecting USB Data Carriers (Upgrade Function)
1897
USB Data Carriers Tested by HEIDENHAIN (Upgrade Function)
1897
Drive Name and User Group for USB Device
1898
Itnc Serial Data Interfaces
1899
RS-232-C/V.24 Interface
1899
Signal Levels
1900
Signal Designation
1901
Pin Layout
1901
Configuration of Interfaces
1902
Control Characters
1902
Configuration of Interfaces - Data Bits/Block Check Character (BCC)
1903
Selection of Interfaces and Operating Modes
1903
Data Transmission Protocols
1907
Selection of Transmission Protocols
1907
Standard Communications Protocol
1908
Load Selected File
1909
Output Selected File
1909
Block Check Character (BCC)
1910
Communications Protocol with Block Check Character
1910
Handshaking
1911
Output Marked Files
1912
Report Error to the Itnc
1912
Request External Directory
1912
LSV2 Transmission Protocol
1913
Timeouts
1913
Saving and Loading Files
1914
Data Transfer by PLC
1916
PLC Modules
1917
Module 9100 Assign Data Interface
1918
Module 9101 Release Data Interface
1919
Module 9102 Status of Data Interface
1919
Module 9103 Transmit String through Data Interface
1920
Module 9104 Receive String through Data Interface
1921
Module 9105 Transmit Binary Data through Data Interface
1922
Module 9106 Receive Binary Data through Data Interface
1923
Module 9107 Read from Receiving Buffer
1924
Module 9110 Transmit a Message Via LSV2
1925
Module 9111 Receive a Message Via LSV2
1926
Module 9112 Transmit ASCII Characters Via Data Interface
1927
Module 9113 Receive ASCII Characters Via Data Interface
1928
External Programming
1929
Itnc 530 and Windows
1931
IPC 6341—Industrial PC with Windows 7
1931
VNC Access and Screen Resolution
1933
Network Settings
1934
Registered Users
1938
VNC Password of the IPC
1939
RDP Settings of the IPC
1940
Language Settings on the IPC
1941
DSP/NC Error Messages
1943
Itnc Error Messages During Data Transfer
1944
Error Messages of the File System
1945
Subject Index
1947
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HEIDENHAIN iTNC 530 HSCI Specifications
General
Brand
HEIDENHAIN
Model
iTNC 530 HSCI
Category
Control Systems
Language
English
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