HEIDENHAIN iTNC 530 HSCI - MC 7222: Main Computer for Installation in the Operating Panel

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212 HEIDENHAIN Technical Manual iTNC 530 HSCI

3.7.4 MC 7222

MC 7222: Main computer for installation in the operating panel

Pin layout Connector Function Page

X29 Reserved

X26, X116 Ethernet data interface 325

X27 RS-232-C/V.24 data interface

X141, X142,

X143, X144

USB 2.0 interface (Type A) 380

X101 +24 V NC power supply 253

X500 HSCI output 1

(synchronized) to CC, PL,

(not with MC 6x5x)

208

X501 HSCI output 2, only to MB or

PLB 6001

(not with MC 6x5x)

208

X600 Reserved

X601 Reserved

X116 Reserved

X121 MC 7222: Profibus (option)

X125 SIK (System Identification

Key)

X3 Connection for screen soft

keys

378

Protective ground

Attention

Do not engage or disengage any connecting elements while the unit is

under power!

X116

X125

X601

24V

X29

X27

X141

X26

X500

X501

X600

X142

X121

X101



Main Page

Default Chapter3
- Table of Contents3
Update Information19
1.1 General Information21
Update Information no21
1.1 Overview22
- Memory Media with NC Software 60642X22
Important Notes22
New Software Options23
New Machine Parameters24
New Functions29
- Notes on the Adaptive Control Functions33
- Default Tool Axis for Test Run33
- Switching between Rapid-Traverse and Feed-Rate Potentiometers33
- Modified Handling of the Spindle During LIFTOFF Due to Power Failure33
- Revised MOD Dialog of the Software Versions34
- Behavior of DCM34
- Nesting Depth for NC Programs34
- Input for Speed Encoder of the Spindle Can be Switched35
- Protection for the Configuration of the Ethernet Interfaces35
- Different Effect of the Two DIADUR Keys35
- Tool Change Within an AFC Cut35
- Software Option 144—Motion Adaptive Control (MAC)41
1.6 Software Option 144-Motion Adaptive Control (MAC)43
DHCP Server43
- Status of DHCP Clients46
- DHCP Client Settings47
- Advanced Options for DHCP48
VNC Settings49
PLC Functions53
- Concluding PLC Actions54
- Diagnostics54
- PLC Modules56
- Changes to PLC Modules57
- Module 9046 Copy Controller Data to the PLC Memory58
- Module 9047 Reset or Initialize Controller Algorithms60
- Module 9170 Find the Current Torque61
- Module 9279 Shut down Control (Configurable)62
- Module 9283 Generate Tool-Usage File63
- Module 9286 Select the VNC Client and Control the Focus Assignment64
- Module 9287 General Status Requests Regarding VNC Clients66
- Module 9288 Status Requests Regarding a VNC Client68
- Meaning of the Symbols Used in this Manual71
- Proper and Intended Operation71
Introduction71
- General Information72
- CC 61Xx Controller Unit84
  - UEC 11X, UMC 11X Controller Unit with Integrated Inverter and PLC86
  - Designation of the MC XXXX, CC 61Xx and UMC 11X88
- PL 6Xxx PLC Input/Output Systems with HSCI Interface89
- SPI Expansion Modules93
- TE 6Xx Keyboard Units96
- BF 2Xx Visual Display Units101
- MB 6Xx Machine Operating Panel103
- HSCI Adapter for PLB 6001 OEM-Specific Machine Operating Panel105
- HR 4Xx(FS), HR 5Xx(FS) Handwheels106
- Industrial PC with Windows 7113
- MS 110 / MS 111 Installation Kit122
- CML 110 Capacitor Module for 24 V Power Supply123
- Other Accessories123
  - IPC 6110 Main Computer124
  - IPC 6120 Package125
- Documentation126
Brief Description127
- Specifications127
- Accessories134
- Software Options136
- Designation of the Software139
2.7 Software140
- PLC Software140
- Upgrade Functions (Feature Content Level)150
- NC Software Exchange on the Itnc 530152
- Installing a Service Pack167
- Special Features of the Software169
  - Firmware169
  - Configuration169
- HEROS 5 Operating System172
- Selinux175
- Data Backup179
Released NC Software180
Mounting and Electrical Installation181
3.1 General Information182
- Degrees of Protection182
- ESD Protection183
Environmental Conditions185
- Storage and Operating Temperatures185
- Conditions for Integrating the MC in the Operating Panel186
- Humidity During Operation186
- Heat Generation and Cooling187
- Installation Elevation188
- Limit Values for Ambient Conditions188
- Mounting Attitude MC 6Xxx, CC 61Xx, UV XXX, um XXX, UE 2Xx B189
- Mounting Attitude of UMC 111 (FS)190
- Mounting Attitude of UEC 11X (FS)191
- Mounting Attitude of MC 6222, MC 7222192
- Mounting Attitude of CC 6106, UV XXX, um XXX, UE 2Xx B(D)193
- Mounting Attitude of PLB 6Xxx194
Handling the HDR Hard Disk195
- Shipping Brace of the Hard Disk195
Mounting the Solid State Disk (SSD)196
2.4 General Information197
- Hardware Components Overview197
Overview of Components197
Hsci204
- PLC Module206
3.6 Hsci207
3.5 Overview of Components207
- Topology207
- HSCI Interface208
Itnc 530 HSCI Connection Overview209
- MC 6141, MC 6241: Main Computer for Installation in Electrical Cabinet209
- MC 6242: Main Computer for Integration in the Operating Panel210
- MC 6222: Main Computer for Installation in the Operating Panel211
- MC 7222: Main Computer for Installation in the Operating Panel212
- MC 6341: Main Computer for Installation in Electrical Cabinet213
- IPC 6341: Industrial PC for Installation in Electrical Cabinet214
- CC 6106, Controller Unit with 6 Control Loops and HSCI Interface215
- CC 6108 Controller Unit with 8 Control Loops and HSCI Interface216
- CC 6110 Controller Unit with 10 Control Loops and HSCI Interface217
- UMC 111 FS: Compact Controller Unit with Inverter218
- UMC 111: Compact Controller Unit with Inverter, PLC I/Os219
- UEC 11X: Compact Controller Unit with Integrated Inverter and PLC I/Os220
- PLB 62Xx221
- PLB 62Xx FS221
- PLB 61Xx222
- I/O Modules PLD-H and PLA-H223
Supply Voltages in the HSCI System226
- Overview: Power Supply for the Itnc228
- Current Consumption of the HSCI Components229
- X90: +24 V NC Output of the Uxc 11X (FS)230
- X101: NC Power Supply231
- Power Supply of the CC 61Xx232
MS 110 / MS 111 Installation Kit for Double-Row Configuration247
- Double-Row Configuration248
- MS 110 Pin Layout250
- Connection Overview250
Uxc 11X (FS): Power Supply and Motor Connection254
- UEC 11X (FS)257
Uxc 11X (FS): Meaning of the Leds263
Power Supply for PLC Outputs265
Power Supply for PLB 6Xxx (FS)267
Meaning of the LED on PLB 6Xxx268
- Power Supply for Control-Is-Ready Signal268
3.15 Power Supply for Control-Is-Ready Signal269
Digital PLC Inputs/Outputs269
- X9: Safety-Related PLC Inputs/Outputs273
- PLC Inputs on the PLD-H275
- Fast PLC Inputs276
- PLC Outputs on the PLD-H277
- Uxc 11X (FS): Digital PLC Inputs/Outputs278
Analog PLC Inputs/Outputs285
PROFIBUS Connection288
PROFINET Connection289
Configuring the PLC Inputs/Outputs with Ioconfig291
Buffer Battery294
Encoder Connections296
- Position Encoder Input297
- Speed Encoder Input300
Adapters for Encoder Signals304
Connecting the Motor Power Modules (Only CC 61Xx)307
Analog Nominal Value Output308
- CMA-H 04-04-00—Pin Layout310
- Touch Probes313
3.26 Touch Probes317
MB 620 Machine Operating Panel317
- Data Interfaces - X26, X116: Ethernet Interface RJ45-Port325
- USB Interface (USB 2.0)328
3.28 Data Interfaces329
- HDL Interface329
MB 720 (FS) Machine Operating Panel330
- X18: EMERGENCY STOP on MB332
- X7: PLC Outputs332
- X6: PLC Inputs333
- X31: MB 720, Permissive Button / NC-Start / NC-Stop335
- X10: Interface to Keyboard and Potentiometers338
- X30: Handwheel Connection, Permissive Button / Emergency Stop339
- HSCI Adapter for PLB 6001 (FS) OEM-Specific Machine Operating Panel341
TE 620 Keyboard Unit355
TE 630 Keyboard Unit356
- Possible Configurations for the Potentiometers of a te 6Xx358
TE 635Q (FS) Keyboard Unit359
TE 645Q (FS) Keyboard Unit360
- Connection Overview for the te 645Q361
TE 730, te 720 Keyboard Unit364
TE 735 (FS) Keyboard Unit367
TE 740 Keyboard Unit370
- TE 745 (FS) Keyboard Unit373
- BF 250 15-Inch TFT Screen377
- BF 260 19-Inch TFT Display Unit379
Handwheel Input383
- HR 4Xx (FS) or HR 5Xx (FS) Portable Handwheel383
- HR 520FS, HR 410FS Safety-Oriented Electronic Handwheels387
- HR 550 Handwheel with Wireless Transmission393
- HR 410 Portable Handwheel411
- HR 130 Panel-Mounted Handwheel413
- HRA 110 Handwheel Adapter414
CML 110 Capacitor Module416
Connecting Cables: Specifications418
Dimensions419
- MC 6241420
- Mb 720 (Fs)425
- Te 635Q (Fs)426
- Te 645Q (Fs)427
- Te 720428
- Te 730429
- Te 735 (Fs)430
- Te 630431
- Te 620432
- Te 740433
Te 745434
Bf 250435
- Bf 750436
Bf 260437
- Bf 760439
  - CC 6106440
  - CC 6108 / CC 6110441
- Umc 111 (Fs)442
- UEC 11X (FS)443
- PL 6Xxx (FS)444
- Plb 6001(Fs)445
- Psl 130446
- Psl 135447
- MS 11X448
- Adapter Block for the Data Interface449
- USB Hub450
- Line-Drop Compensator451
- Touch Probes457
- Cml 110464
  - Itnc 530 HSCI Grounding Diagram with Modular HEIDENHAIN Inverter System—External PSL 13X465
  - Itnc 530 HSCI Grounding Diagram with Modular HEIDENHAIN Inverter System—Power Supply Unit Integrated in UV(R)466
3.46 Itnc 530 HSCI Grounding Diagram with Modular HEIDENHAIN467
Itnc 530 HSCI Basic Circuit Diagram467
- Itnc 530 HSCI Cable Overview—Basic Configuration, MC in Electrical Cabinet469
- Itnc 530 HSCI Cable Overview—Basic Configuration, MC in Operating Panel470
- Itnc 530 HSCI Cable Overview—Basic Configuration, MC in Electrical Cabinet, UEC 1Xx471
- Itnc 530 HSCI Cable Overview—Basic Configuration, MC in Operating Panel, UEC 1Xx472
- Cable Overview for Itnc 530 HSCI with HEIDENHAIN Inverter Systems473
- Itnc 530 HSCI Cable Overview — Accessories474
Machine Parameters475
4.1 What Is a Machine Parameter?477
The Machine Parameter Programming Mode of Operation477
Input and Output of Machine Parameters478
- Special Case: Entering a Formula479
- Activating the Machine Parameter List480
List of Machine Parameters494
- Encoders and Machines494
- Positioning502
- Operation with Velocity Feedforward Control510
- Servo Control with Following Error511
- Integrated Speed and Current Control512
- Spindle Function and Input526
- Integrated PLC530
- Configuration of the Data Interface533
  - 3-D Touch Probe535
  - Tool Measurement with TT537
- Tapping542
Display and Operation543
- Colors553
- Machining and Program Run557
- Hardware566
- Second Spindle582
Modules, Markers and Words583
- Overview of Modules583
5.1 Overview of Modules591
Overview of Markers and Words591
Configuring the Axes and Spindle603
- Control Loops603
- Selecting the Axes603
6.1 Control Loops604
- Axis Designation604
  - Algebraic Signs of the Axes605
  - Rotary Axes A, B, C605
- Encoders606
- Assignment for Axes614
- Encoders with Multiturn Information614
- Assignment for Spindles616
- Specifications of the Controller Unit618
- Reading Axis Information621
- Current Tool Axis622
- Traverse Ranges623
- Lubrication Pulse629
- Special Function M150629
PLC Axes630
- Module 9120 Start PLC Axis631
- Module 9121 Stop PLC Axis631
- Module 9122 Status of PLC Axis632
- Module 9123 Traverse the Reference Marks of PLC Axes633
- Module 9124 Feed Rate Override for PLC Axis634
- Module 9125 Stop PLC Axis at Next Hirth Grid Position634
- Coupling Function for PLC Axes or Auxiliary Axes635
PLC Positioning640
- Module 9221 Start a PLC Positioning Movement641
- Module 9222 Status Request of PLC Positioning Movement642
- Module 9224 Stop PLC Positioning Movements643
- Module 9227 Position Auxiliary Axes and NC Axes644
- PLC Positioning through Markers and Words646
Axis-Error Compensation647
- Backlash Compensation647
- Cause Outside of the Control Loop647
- Acceleration-Dependent Backlash Compensation649
- Cause Within the Control Loop650
- Linear Axis Error Compensation651
- Nonlinear Axis Error Compensation652
- Compensation of Thermal Expansion659
- Compensation of Sliding Friction (Only for Digital Axes)662
- Torsion Compensation663
- Kinematicscomp664
Tilting and Swivel Axes701
- Determining the Mechanical Offset701
- Double Swivel Head 45 Degrees702
- Forked Swivel Head708
- Tilting Table / Rotary Table712
- Description of the Kinematics Configuration714
- Temperature Compensation with Tilting Axes741
  - Constraints on the Entry of a Formula743
  - Permanent Temperature Compensation743
- Changing the Milling Heads745
- Kinematicsopt746
- Automatic Compensation of Offset for Tilting Axes770
- Virtual Tool Axis776
- Cylindrical Surface777
Gantry/Synchronized Axes778
- Master-Slave Position Deviation779
- Datum at Position after Switch-On (Mp860.X = 0)780
- Datum at Reference Marks (Set Mp860.X Bit 1)780
- Master-Slave Torque Control782
- Brake Test for Synchronized Axes792
- Constraints for the Brake Test794
Reference Marks796
- Traversing the Reference Marks797
The Control Loop810
- Maximum Acceleration812
- Relation between Jerk, Acceleration, Velocity and Distance812
- Minimum Distance813
- Interpolator814
- Speed Controller848
- Switching Drives on and off858
  - Procedure for "Switching Drives on and Off"859
  - Machine Parameters, Markers, Modules and PLC Words863
- Current Controller866
- Power and Torque Limiting873
- Weakened Field Operation880
Contouring Behavior891
- Radial Acceleration891
- Contour Velocity at Corners892
  - Rounding of Corners893
  - Monitoring Functions894
6.11 Monitoring Functions896
- Position Monitoring896
  - Difference between Position at Switch-On and Shutdown897
  - Special Case: Absolute Multiturn Rotary Encoder897
- Nominal Speed Value Monitoring898
- Movement Monitoring899
- Standstill Monitoring900
- Monitoring of the Power Supply Unit902
- Module 9167 Monitoring of DC-Link Voltage903
- Temperature Monitoring904
- Internal Power Supply and Housing Fan907
- Momentary Utilization of Drive Motors918
  - Consideration of I0 When Using Synchronous Motors919
  - Module 9166 Momentary Utilization of the Drive Motor919
- Determining the Current Torque of a Drive920
- Status of HEIDENHAIN Power Modules922
- Controlling the Motor Brakes925
- Emergency Stop Monitoring930
Spindle944
- Position Encoder of the Spindle945
- Speed Encoder of the Spindle950
- Analog and Digital Closed-Loop Spindle Control952
- Coded Output of Spindle Speed965
- S Code Table966
- Volts-Per-Hertz Control Mode967
- Oriented Spindle Stop968
- Rigid Tapping977
- Switching the Modes of Operation980
- Operating a Second Spindle985
- C-Axis Operation987
Integrated Oscilloscope992
- Available Channels or Signals of the CC-DIAG Signal994
- Oscilloscope Display998
- Meaning of the Soft Keys999
- Saving and Loading a Recording1000
- Oscilloscope Via NC Program1001
- Circular Test1003
Commissioning1004
- Tables for Power Modules, Supply Modules and Motors1004
- Entries in the Power Module Table (Inverter.inv)1008
- Entries in the Power Module Table (Motor.amp)1008
- Entries in the Motor Table (Motor.mot)1009
- Table of Power Supply Modules (Supply.spy)1011
- Series Reactor1012
- Determining Data for Synchronous Motors1016
Field Orientation1019
6.14 Commissioning1020
- Preparation1020
- Commissioning Digital Control Loops with Tncopt1023
  - Reversal Spikes1025
  - IPC and Kv Factor1025
- Commissioning of Digital Axes1026
- Commissioning the Digital Spindle1055
- Optimize the Acceleration1058
- Commissioning an Analog Axis1060
- Adjusting the Servo Amplifier1061
- Commissioning the Analog Spindle1064
Block Diagram for Itnc 530 with CC 61Xx1065
- CC 61Xx / UEC 1Xx Controller Units - Specifications1067
7.1 Specifications1069
Connecting the Encoders1069
- Position Encoders1069
- Speed Encoders1070
- Relationship between Speed Input, Position Input and PWM Output1071
7.3 Relationship between Speed Input, Position Input and1072
Single-Speed, Double-Speed, PWM Frequency1072
- Structure of the New CC 61Xx and UEC 11X Controller Units1072
- Performance of the CC 61Xx1074
- Single-Speed and Double-Speed (Software Option 49)1074
- Combination of Several CC 61Xx Controller Units1078
- Use of Several UV(R) Power Supply Modules1080
- PWM Frequency1082
  - Switching the PWM Frequency During Operation1083
  - Switching the PWM Frequency Depending on the Speed1084
PLC Cycle Time1087
7.6 Monitoring Functions1088
Special Functions1088
- Multifunction Filter1088
- Objective of the Filters1088
- Types of Filters1088
- Possible Settings for Multifunction Filters1089
- Recommended Types of Filters1089
- Filters in the Position Controller1090
- Dynamic Determination of Load1093
- Filter Order for Separate Low-Pass Filter in the Speed Controller1093
- LIFTOFF Function1098
- Activating TRC1101
- TRC – Torque Ripple Compensation1101
- Peculiarities in Weakened-Field Operation1103
  - Reduction of the Magnetization Current1103
  - Setting the Reduction of the Magnetization Current1103
- Crossover Position Filter (CPF)1104
Stick-Slip Friction Compensation at Quadrant Transitions1106
- Field Orientation1108
- Possibilities for Determining the Field Angle1110
- Reading or Setting the Field Angle Via the PLC1118
- Saving the Determined Field Angle1120
- Definition of the Field Angle1121
  - Adjustment of Linear and Torque Motors1122
  - Linear Motor Setup1122
General Information1122
- Torque Motor Setup1123
- Position and Speed Encoders1124
- Temperature Sensor1125
7.10 Adjustment of Linear and Torque Motors1126
- Safety Precautions for Linear and Torque Motors1126
- Commissioning Linear and Torque Motors1128
- Machine Parameters for Linear Motors1128
- Machine Parameters for Torque Motors1129
- Adjustment of the Current Controller1130
- Adjustment of the Speed Controller1133
7.12 Determining Entries for Motor Tables1140
- Determining Data for Linear Motors1140
- Determining Data for Torque Motors1143
Machine Interfacing1147
- Position and Status Display1147
- Position Display of the Tool Axis1148
- Position Display Step1148
- Position Display for Rotary Axes and PLC Auxiliary Axes1149
- Reading of Axis Coordinates1150
- Free Rotation1152
- Free Rotation Defined by Words1153
- Free Rotation with Module 92231153
- Feed Rate Display1155
- Display of the M Functions1157
- Feed Rate for Rotary Axes1157
- Control in Operation1159
- Erasing the Status Information1161
- Interrogating the Status Display through the PLC1162
- Operating Modes1165
- Operating Times1169
Error Messages1176
- Error List1177
- PET Table1177
- Module 9084 Display PLC Error Messages with Additional Data1180
- Module 9085 Display PLC Error Message1181
- Module 9086 Clear PLC Error Message1181
- Module 9087 Status of PLC Error Message1182
- Module 9392 Display PLC Error Message with Help Offset1182
- Module 9393 PET Column for PLC Notification1184
- Service Files1185
  - Help Soft Key in MOD1189
  - Help Window with HELP Key1190
- PLC Pop-Up Window1192
  - Tncguide – Context-Sensitive Help System for the Itnc 530 (User Documentation)1195
  - Basic Conditions for the OEM1196
  - Files and Structure of the Help System1197
  - Context-Sensitive Call1199
  - Designing Soft Keys for Context-Sensitive Help1200
  - Enhanced Error Notification1201
  - Including an OEM-Specific Online Help File1202
  - National Languages1202
  - Online Help Files and Tncremont1202
  - Module 9391 Display an Error Message with Additional Offset1204
- Machine Datum1205
  - Datum Setting1206
  - Datum Management Via Preset Tables1208
  - Block Number Increment for DIN/ISO Programs1210
  - Finding the Block Number1210
- NC Program1210
  - Setting "Look-Ahead"1210
  - Module 9322 Information of the Current NC Program1211
  - Checking the NC Program During Editing1212
  - Deleting Lines from an NC Program1212
  - Display of the NC Program1212
  - NC Program Selected1212
  - Status Information about the End of an NC Program1213
  - Access to Data from the NC Program1214
  - Canceling an NC Program1214
  - Automated NC Program Start1215
  - Behavior During Program Interruption1216
  - Sorted Machining of Block Elements1216
  - Retract the Tool Automatically from the Contour1217
- Adaptive Feed Control (AFC)1218
  - Operating States of AFC1219
  - General Information about Learning1220
  - General Information about Controlling1222
  - Automatic Selection of the Learning/Controlling Status1223
  - Additional FN Functions1224
  - Associated Files1225
  - Files for Machining1225
  - The Three Files of Adaptive Feed Control1226
  - NC-Function Macro at Overload1231
  - Default Settings for Using AFC1232
  - Initial Learning and Controlling with AFC1234
  - Activating/Deactivating AFC1235
- Global Program Settings (PGM)1236
- Cycles1241
  - Cycles for Milling Pockets with Combined Contours1241
  - Pocket Milling1241
  - Scaling Factor1243
- End of Program Run1244
  - Returning to the Contour1244
  - M/S/T/Q Transfer During Block Scan1247
  - Canceling Block Scan1248
  - Delay Time for the Change Signals (M/S/T)1249
  - Instructions in MGROUPS.SYS1249
  - Instructions in MSPLIT.SYS1250
- M Functions1251
  - Status of M Functions1255
  - Modal Cycle Call M891256
  - Program Stop with M Functions1256
  - Program Stop with M061256
  - Reduced Feed Rate of Tool Axis with M1031256
  - Automatic Activation of M1341257
  - Error Messages During Cycle Call1257
  - Auxiliary Cycles1258
  - Calling an NC Macro with an M Function1258
- Powering up and Shutting down the Control1260
- Module 9189 Shut down the Control1262
- Arc End-Point Tolerance1263
  - Limit-Switch Tolerance for M140 / M1501263
  - Message for Power Interruption1263
- Radius Compensation1264
- User Parameters1264
- Code Numbers1265
  - Module 9272 Code Number in PLC String1266
  - Color Settings1267
- Programming Station Mode1267
- Graphic Display1275
  - Projection in Three Planes1275
  - Rotation of the Coordinate System1275
  - Graphic Display for Datum Shift1276
  - Position of the Cursor1276
- Special Characters1277
- Itnc Character Set1278
  - Medium Characters1280
  - Large Characters1282
- Conversational Language1283
  - Additional Conversational Languages1285
  - Decimal Point1285
- Logs1286
  - PLC Log1286
  - Diagnostics Log1287
  - OEM Log1288
  - Standard Log1289
  - Example of a Standard Log Entry1294
  - Writing to the Log1295
  - Additional Log1296
  - Module 9276 Write Operand Contents into the Log1297
- Diagnostic Functions1298
  - Drivediag1299
  - Main Computer1300
  - Meanings of the Signals under "Main Computer / Status"1302
  - Meanings of the Signals under "Drive Control Board / Status"1304
  - Meanings of the Signals under "Supply Unit / Status"1306
  - Power Supply Unit1306
  - X, Y, Z, Etc. (Axis)1308
  - Meanings of the Signals under "Status / Speed Controller"1311
  - Meanings of the Signals under "Status / Position Controller"1314
  - Meanings of the Signals under "Status / PLC"1315
  - Meanings of the Signals under "Endat/Status"1316
  - Meanings of the Signals under "Power Module / Status"1317
  - Meanings of the Signals under "Speed Controller / Overview"1317
  - Automated Testing of Drives1318
  - Electronic ID Label1319
- BUS Diagnosis1320
  - Soft Keys for HSCI/PROFIBUS Diagnostics1322
  - "State" Window1325
  - Overview of HSCI/PROFIBUS I/O Configuration1328
- Expanded PLC Module Interface for 18 Axes1329
- Basic Configuration1332
- Window Manager1332
  - Configuration with XFCE1334
  - Configuration of the TNC Taskbar1336
  - Screen Saver1337
  - Third Desktop1337
  - Software Option 133 — Remote Desktop Manager1338
  - General Information on the Connections1340
  - Windows Terminal Service (RDP) Connection1340
  - VNC Connection1343
  - WEB Connection1346
  - XDMCP Connection1347
  - Shutting down or Rebooting an External Computer1349
  - User-Defined Connection1352
  - Small PLC Window1354
- Large PLC Window1358
  - Format Instructions1359
  - Variable Names1360
  - Special Commands1363
  - Switches for Variables1363
  - Input Fields1367
  - Mathematical Expressions for Screen Positions1367
  - Opening or Clearing Screen Mask for the PLC Window1369
PLC Soft Keys1372
- Soft-Key Project File for Screen1372
- Keywords in the Soft-Key Menus1373
- Miscellaneous Keywords in the Soft-Key Project File1373
- Additional Parameters for the Keywords1376
- Example of a Soft-Key Project File1379
- Module 9203 Activate PLC Soft-Key Menu1380
- Module 9204 Update the PLC Soft Keys1381
- Module 9205 Set the Word for Acknowledgment of PLC Soft Keys1382
- Module 9206 Change the Settings of the PLC Soft Keys1383
- Module 9207 Replace PLC Soft Keys1384
- Module 9208 Status Information of the PLC Soft Keys1385
- Soft-Key Project File for HR 420, HR 5Xx1385
- Display/Delete PLC Soft-Key Row1389
- Soft-Key Rows1389
Keystroke Simulation1392
- Itnc Control Panel1392
- Module 9180 Simulation of NC Keys1393
- Module 9181 Disable Individual NC Keys1393
- Module 9182 Re-Enable Individual NC Keys1394
- Module 9183 Disable Groups of NC Keys1394
- Module 9184 Re-Enable Groups of NC Keys1395
- Module 9186 Call a Soft-Key Function1395
- Module 9187 Status of a Soft-Key Function Call1396
- Module 9188 Call a Soft-Key Function1396
- Soft Keys that Can be Simulated1397
- Codes for Keystroke Simulation1400
- Machine Operating Panel1404
- Touchpad on USB Port1405
Files1406
- Disable Soft Keys for File Types1406
- Disabling File Types for Editing1406
- Selecting a File1407
- Copying, Renaming or Deleting a File1408
- Datum Tables (*.D)1409
- PLC Files1419
DCM – Dynamic Collision Monitoring1424
- DCM – Monitoring the Working Space for Collisions1424
- Compensation of the Angle Tolerance1430
- Integration of Cmos in the Description Table1432
- Optimizing the DCM Performance1433
- Collision Exclusions1436
- Exclusion Table1437
- Special Case: Tool with the Predefined CMO Name "Tool"1438
- Activating and Deactivating Monitoring1439
- DCM in the Test Run Mode1441
- Configuration of the Definition Table1442
- Excluding the TT for Tool Measurement1449
- Changing Cmos in NC Programs1450
- DCM and Handwheel Superimpositioning1450
- DCM for Counter Axes1451
- Module 9063 Deactivate and Activate Collision Monitoring1451
- Module 9064 Status Information about Collision Monitoring1452
- Fixture Monitoring with DCM1453
  - Defining Insertion Points1456
  - Modeling Fixtures1458
  - Probe Cycle1464
  - TP Functions1469
  - Variables1470
  - Mathematical Functions1473
  - Cmo1474
  - Test Point1475
  - Automatic Activation/Deactivation of Fixture Situations1477
- Tool Carrier Kinematics and DCM1477
- Modeling Tool Carriers1480
- Kinematicsdesign1488
Pallet Management1490
- Configuring a Pallet Table1490
- Field Names1491
- Executing a Pallet Table1493
- Pallet Preset Table1495
- Markers and Machine Parameters1496
- Module 9090 Select a Line in the Pallet Table1497
- Module 9281 Select a Line in the Pallet Table1498
- NC Macro for Changing the Tool During Tool-Oriented Machining1499
- NC Macro for Changing Pallets and Fixtures1500
- Module 9280 Start the NC Macro (Run Pallet Entry)1501
- NC Macro at the End of an NC Program1501
Electronic Handwheel1502
- Two Handwheels on the TNC1504
- HR 130 Panel-Mounted Handwheel1510
- HR 420 Portable Handwheel1513
  - Activation and Override Potentiometers1514
  - Window Upon Activation of the HR 4201515
- HR 520 Portable Handwheel1516
- HR 550FS Wireless Handwheel1518
  - Switching the HR 550FS On/Off1521
  - HR 150 Panel-Mounted Handwheels with HRA 110 Handwheel Adapter1524
PLC Inputs/Outputs1526
- 24 V – Switching Input/Outputs1526
- Module 9004 Edges of PLC Inputs1528
- Analog Inputs1529
- Analog Outputs1529
Incremental Jog Positioning1530
Hirth Coupling1532
- Module 9148 Use Nominal Value as Actual Value1533
Datum Shift1534
Touch Probe1535
- Using the Touch Probes1536
- Touch Probe Cycles1539
- Measurement Log in Manual Touch Probe Cycles1546
- Tool Measurement1552
Special Functions for Laser Cutting Machines1561
- Analog Voltage Output1561
- Graphic Simulation (Without TOOL CALL)1563
- Program Stop for M Functions and TOOL CALL S1564
Tool Changer1565
- Tool and Pocket Table1565
- Module 9093 Read Data from Tables Selected for Program Run1575
- Module 9094 Write Data into a Tool and Datum Table1576
- Module 9096 Delete a Line from the Tool Table1577
- Module 9350 Read Data from the Tool Table1578
- Module 9351 Write Data to Tool Table1579
- Definition of the Tool Magazine Using Magazine Rules1580
- Example for a Description of the Tool Magazine Using Magazine Rules1582
- Module 9216 Pop-Up Window with Tool Selection List1583
- Module 9304 Copy Columns P1 to P5 to the Pocket Table1584
- Module 9340 Search for a Pocket Depending on Magazine Rules1585
- Module 9341 Edit a Pocket Table Depending on Magazine Rules1586
- Module 9342 Find Magazine and Pocket Number1587
- Module 9343 Compile and Activate Magazine Rules1588
- Module 9300 Lock/Release the Pocket Table1589
- Pocket Exchange in the Pocket Table1589
- Managing Multiple Tool Magazines1590
- Module 9305 Tool Exchange in the Pocket Table1590
- Search Sequence of the Tool Magazines1591
- Tool Life, Replacement Tool1594
- Indexed Tools1596
- Tool-Usage Test1597
  - Tool Usage Test for Pallet Tables1598
  - Structure of the Tool-Usage File1599
- Automatic Calculation of Cutting Data1601
  - Calculation of Cutting Data1602
  - Cutting Data Table1602
  - Material Tables1602
- Automatic Tool Recognition1603
  - Controlling the Tool Changer1603
  - Calling an NC Program with TOOL CALL1605
  - Program Example: Positioning to the Tool Change Position1606
  - Variable and Fixed Pocket Coding1608
  - Output of the Tool Number with Fixed Pocket Coding1611
  - Output of the Pocket Number with Variable Pocket Coding1612
  - Sequence for New and Returned Tool When Changing Tools1614
  - Module 9035 Read Status Information1615
  - N - N: Normal Tool Follows a Normal Tool1616
  - S - N, Single Changing Arm, M4540 = 0 or Mp7481.X, Bit X = 01617
  - S - N: Normal Tool Follows a Special Tool1617
  - S → N, Double Changing Arm, M4540 = 1 or Mp7481.X, Bit X = 11618
  - PLC Programming Example1629
- Extended Tool Management1641
  - Configuration File for OEM-Specific Extended Tool Management1643
  - Oemsettings.py1643
  - Oemrulelist.py - Rule-Based Configuration File for Tables1644
  - Oemrules.py - Rule-Based Configuration File for Columns1645
  - Column Rules1646
  - Tool Management Views1646
  - Linking Tables1647
  - Possible Table Links1647
  - Special Columns1651
  - Examples of Oemrules.py1652
  - Oementries.py - Configuration File for Data Transfer to Tool Data Form1654
  - Oementrylist.py - Configuration File for Tool Data Form1657
  - Host Computer Operation1659
PLC Programming1661
- Cycle Times PLC I/Os1662
- Overview of Cycle Times1662
- Detection of Pulses at PLC-Inputs1665
- PLC Main Menu1667
- Selecting the PLC Mode1667
  - PLC Functions of the Main Menu1669
  - Differences from File Management of NC Part Programs1670
- File Management1670
- The WATCH LIST Function1671
- The I/O-FORCE LIST1674
- The TABLE Function1676
- The TRACE Function1678
- The Logic Diagram1680
- The COMPILE Function1682
- Advanced Setup1683
Conditional Compilation1684
Hard-Disk Organization1689
- Encrypted PLC Partition (PLCE:)1690
System Files1701
- Oem.sys1701
- Module 9270: Read a Code Word1708
- Module 9271: Write a Code Word1708
- Ncmacro.sys1709
  - Module 9291 Call an NC Macro1711
  - Cycle.sys1712
- Mgroups.sys1712
- Tnc.sys1712
9.5 Data Transfer NC > PLC, PLC > NC1713
- Data Transfer NC - PLC, PLC - NC1713
- Data Transfer NC Program - PLC (FN19: PLC =)1713
- Data Transfer PLC - NC Program (Q-Parameters)1714
- Data Transfer NC Program - NC (FN17: SYSWRITE)1716
- Data Transfer NC - NC Program (FN18: SYSREAD)1725
- Data Transfer of Machine Parameters - PLC1737
- Interrogate PLC Operands in the NC Program (FN20: WAIT FOR)1740
- Data Transfer PLC Operand = NC Program1741
- Overview of Operands1744
- Module 9075 Write to Symbolic PLC Operand1745
- Module 9076 Read Symbolic PLC Operand1746
- Operand Addressing (Byte, Word and Double Word)1747
- Timers1748
  - Module 9006: Set and Start PLC Timer1750
  - Module 9197 Start Cyclic Timer1750
- Counters1751
- Fast PLC Inputs1753
Program Creation1754
- ASCII Editor1755
- Program Format1755
- Program Structure1756
- Logical Names for Files1757
9.8 Command Set1758
- Command Set1758
- Overview1758
- Load (L)1761
- Logic Processing with the LOAD Command1761
- Input I41761
- I4 I5 O21761
- Input I51761
- Output O21761
- Operand Content1761
- Gate the Content of the a I51761
- Logic Accumulator and Input I5 with AND. Assign the Gating Result to = O21761
- Word Processing with the LOAD Command1762
- Load Not (LN)1763
  - Logic Processing with the Load Not Command1763
  - Word Processing with the Load Not Command1764
  - Load Two's Complement (L-)1765
- Load Byte (LB)1766
- Load Word (LW)1766
- Load Double Word (LD)1767
- Assign (=)1767
- Assign Byte (B=)1768
- Assign Word (W=)1769
- Assign Double Word (D=)1769
- Assign Not (=N)1770
- Assign Two's Complement (=-)1770
- Set (S)1771
- Reset (R)1772
- Set Not (SN)1773
- Reset Not (RN)1774
- And (A)1775
- And Not (AN)1777
- Or (O)1779
- Or Not (On)1781
- Syntax: Operands: Action1782
- Exclusive or (XO)1783
Example1784
- Result to Double Word D81784
- Exclusive or Not (XON)1785
- Addition (+)1787
- Initial State: Constant = 10 000 (Dec) Word W6 = 200 (Dec) Double Word D81787
- Function STL Accumulator Operand Content1787
- Load the Constant into the L 10000 Word Accumulator1787
- Subtraction (-)1788
- Multiplication (X)1789
- Division (/)1790
- Remainder (MOD)1791
- Increment (INC)1792
- Decrement (DEC)1792
- Equal to (==)1793
- Less than (<)1794
- Greater than (>)1795
- Less than or Equal to (<=)1796
- Greater than or Equal to (>=)1797
- Not Equal (<>)1798
- And [ ] (A[ ])1799
- And Not [ ] (An[ ])1801
  - Or Not [ ] (On[ ])1801
  - Exclusive or [ ] (Xo[ ])1801
  - Exclusive or Not [ ] (Xon[ ])1801
- Addition [ ] (+[ ])1802
- Subtract [ ] (–[ ])1803
- Remainder [ ] (Mod[ ])1803
- Equal to [ ] (==[ ])1804
- Less than [ ] (<[ ])1805
  - Less than or Equal to [ ] (<=[ ])1805
  - Greater than or Equal to [ ] (>=[ ])1805
  - Not Equal []1805
- Shift Left (<<)1806
- Shift Right (>>)1807
- Bit Set (Bs)1808
- Initial State: Double Word D81808
- Double Word D121808
- Function1808
- Operand Content1808
- Load the Double Word D81808
- L D8 3E80 3E801808
- Into the Word Accumulator1808
- Assign the Result to Double Word D121808
- Bit Clear (Bc)1809
- Bit Test (Bt)1810
- Push Data Onto the Data Stack (PS)1811
- Pull Data from the Data Stack (PL)1812
  - Push Logic Accumulator Onto the Data Stack (PSL)1812
  - Push Word Accumulator Onto the Data Stack (PSW)1813
  - Pull Logic Accumulator from the Data Stack (PLL)1813
  - Pull Word Accumulator from the Data Stack (PLW)1814
  - Unconditional Jump (JP)1814
  - Jump if Locig Accumulator = 1 (JPT)1815
  - Jump if Locig Accumulator = 0 (JPF)1815
- Call Module (CM)1816
- Call Module if Logic Accumulator = 1 (CMT)1816
- Call Module if Logic Accumulator = 0 (CMF)1817
- End of Module, End of Program (EM)1818
  - End of Module if Logic Accumulator = 1 (EMT)1818
  - End of Module if Logic Accumulator = 0 (EMF)1818
  - Label (Lbl)1818
INDEX Register (X Register)1819
Commands for String Processing1821
- Logical Comparisons During String Processing1822
- Operand Declaration1822
- ADD String (+)1823
- LOAD String (L)1823
- STORE String (=)1823
- Overwrite String (OVWR)1824
- EQUAL to Command for String Processing (==)1825
- NOT EQUAL Command for String Processing (<>)1827
- Modules for String Processing1828
Submit Programs1831
- Calling the Submit Program (SUBM)1832
- Interrogating the Status of a Submit Program (RPLY)1832
- Canceling a Submit Program (CAN)1833
9.12 Cooperative Multitasking1835
- Cooperative Multitasking1835
- Starting a Parallel Process (SPAWN)1835
- Control of Events1836
Constants Field (KF)1841
Program Structures1842
- IF ... else ... ENDI Structure1843
- REPEAT ... until Structure1843
- WHILE ... ENDW Structure1844
  - CASE Branch1844
  - End of Indexed Module Call (ENDC)1845
Linking Files1846
- USES Statement (USES)1847
- GLOBAL Statement (GLOBAL)1848
  - EXTERN Statement (EXTERN)1848
  - Markers, Bytes, Words, and Double Words1849
- PLC Modules1849
- Number Conversion1852
Python1856
Data Interfaces1857
- Principles of Data Transfer1858
- Data Transfer Check: Handshaking1862
  - Hardware Handshaking1862
  - Software Handshaking1862
The Ethernet Interface of the Itnc1863
- SMB Signing1863
- X26, X116: Ethernet Interface RJ45-Port (100Baset)1863
Connecting the Itnc to the Network1864
- Settings at the Itnc1864
- Network Settings for Internet Access1870
- PING Function1871
- Network Settings UID/GID1872
- Configuring an Interface1873
- Mount Settings1874
- Configuring the DHCP/DNC Server1887
Protection against Data Tampering1893
- General Disabling of Data Access1893
- Restricting Access to the PLC Partition1893
The USB Interface of the Itnc1894
- USB Data Carriers on the Control (Upgrade Function – FCL)1896
- Connecting and Disconnecting USB Data Carriers (Upgrade Function)1897
- USB Data Carriers Tested by HEIDENHAIN (Upgrade Function)1897
- Drive Name and User Group for USB Device1898
Itnc Serial Data Interfaces1899
- RS-232-C/V.24 Interface1899
- Signal Levels1900
- Signal Designation1901
- Pin Layout1901
Configuration of Interfaces1902
- Control Characters1902
- Configuration of Interfaces - Data Bits/Block Check Character (BCC)1903
- Selection of Interfaces and Operating Modes1903
Data Transmission Protocols1907
- Selection of Transmission Protocols1907
- Standard Communications Protocol1908
- Communications Protocol with Block Check Character1910
- LSV2 Transmission Protocol1913
- Timeouts1913
Saving and Loading Files1914
Data Transfer by PLC1916
PLC Modules1917
- Module 9100 Assign Data Interface1918
- Module 9101 Release Data Interface1919
- Module 9102 Status of Data Interface1919
- Module 9103 Transmit String through Data Interface1920
- Module 9104 Receive String through Data Interface1921
- Module 9105 Transmit Binary Data through Data Interface1922
- Module 9106 Receive Binary Data through Data Interface1923
- Module 9107 Read from Receiving Buffer1924
- Module 9110 Transmit a Message Via LSV21925
- Module 9111 Receive a Message Via LSV21926
- Module 9112 Transmit ASCII Characters Via Data Interface1927
- Module 9113 Receive ASCII Characters Via Data Interface1928
External Programming1929
Itnc 530 and Windows1931
- IPC 6341—Industrial PC with Windows 71931
- VNC Access and Screen Resolution1933
- Network Settings1934
- Registered Users1938
- VNC Password of the IPC1939
- RDP Settings of the IPC1940
- Language Settings on the IPC1941
- DSP/NC Error Messages1943
Itnc Error Messages During Data Transfer1944
Error Messages of the File System1945
Subject Index1947

HEIDENHAIN iTNC 530 HSCI - MC 7222: Main Computer for Installation in the Operating Panel

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