09/03
2-89
DC 3535/2240/1632, WC M24
5-195
Status Indicator RAPs
Initial issue
5-195 Document Size Mismatch
Different sized documents are detected in the NO MIX mode.
Initial Actions
This fault can be caused by the following:
• Mixed size documents are fed without selecting that option on the UI.
• There is too much curl in the documents being fed through the DADF.
• The documents are improperly loaded.
• The type of document being fed (coated paper, etc.)
Instruct the operator on proper DADF operation.
Procedure
Enter dC330 [005-150] and select Start. Actuate the DADF Size Sensor 1 (Rear) (PL 20.5).
The display changes.
YN
The display indicates a constant High.
YN
Go to Flag 1. Check the wire for a short circuit to GND. If the wire is good, replace
the Size Sensor 1 (Rear) (PL 20.5).
Go to Flag 1 and Flag 2. Check the wires for an open circuit. If the wires are good, replace
the Size Sensor 1 (Rear) (PL 20.5). If the problem continues, replace the DADF Control
PWB (PL 20.3).
Enter dC330 [005-151] and press Start. Actuate DADF Size Sensor 2 (Front) (PL 20.5). The
display changes.
YN
The display indicates a constant High.
YN
Go to Flag 3. Check the wire for a short circuit to GND. If the wire is good, replace
the Size Sensor 1 (Rear) (PL 20.5).
Go to Flag 3 and Flag 4. Check the wires for an open circuit. If the wires are good, replace
the Size Sensor 2 (Front) (PL 20.5). If the problem continues, replace the DADF Control
PWB (PL 20.3).
Open the Document Feed Assembly and block the Registration Sensor with a sheet of paper.
The display changes.
YN
Go to the 5-702 Registration Sensor RAP
Check the following:
• Size Sensor for correct installation (REP 5.12).
• Multiple feed due to retard malfunction (PL 20.5).
• DADF document skew caused by misadjustments (ADJ 5.2) (ADJ 5.3) (ADJ 5.4).
• Document meets specification
• Different document size (mixed documents)
Figure 1 5-195 RAP Circuit Diagram - Size Sensor 1 (Rear)
Figure 2 5-195 RAP Circuit Diagram - Size Sensor 2 (Front)
Figure 3 DADF Control PWB