09/03
4-82
DC 3535/2240/1632, WC M24
REP 9.10
Initial issue
Repairs and Adjustments
REP 9.10 Developer
Parts List on PL 6.2
Removal
WARNING
To avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Front Cover (REP 14.7).
2. Remove Drum Cartridges (REP 9.1).
3. Remove Waste Toner Cartridge (REP 9.4).
4. Remove Waste Cartridge Toner Cover (REP 9.3).
5. Remove Fuser Cover (REP 14.8).
6. Remove Dispenser Cover (REP 9.6).
7. Remove all Toner Dispensers (REP 9.7).
NOTE: In next step, do not remove sensor.
8. Remove housing for Full Toner Sensor (REP 9.5).
NOTE: In next step, it may not be necessary to disconnect harnesses for Plate Assembly (PL
4.2) to remove a developer housing.
9. Remove Plate Assembly (REP 9.8).
10. Remove Developer Housing (REP 9.9).
11. Remove Developer. (Figure 1).
a. Carefully observe position of wiring harness for later reinstallation.
Figure 1 Observing position of Harness
b. Remove Housing Cover (Figure 2).
Figure 2 Removing Housing Cover
c. Rotate Drive Gear to remove Developer (Figure 3).
Figure 3 Removing Developer
Replacement
1. Rotate Drive Gear while installing new Developer (Figure 4).
Position of
Harness
1
Place Drop Cloth
2
Release tabs and
remove Cover
Drive Gear
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