Xerox DocuColor 2240

09/03
2-119
DC 3535/2240/1632, WC M24
7-110
Status Indicator RAPs
Initial issue
7-110 Tray 2 Misfeed
The Takeaway Sensor does not detect paper after feeding from Tray 2.
Initial Actions
• Check condition and specification of paper in Tray 2.
• Check the paper path for obstructions.
• Check for wear and clean the Tray 2 Feeder Roll, Takeaway Roll and the Pinch Roll.
Procedure
The machine is equipped with a 3TM.
YN
Open the Left Cover and cheat the Left Cover Interlock Switch (PL 16.13). Enter dC330
[008-106] and press Start. Block and unblock the Takeaway Sensor (PL 16.6). The dis-
play changes.
YN
Press Stop. Check the circuit of the Takeaway Sensor (Figure 1). Refer to the OF
99-2 RAP for troubleshooting procedure.
Press Stop. Enter dC330 [008-003] and press Start. The Tray 2 Feed/Lift Motor (PL
16.7) energizes.
YN
Press Stop. Check the circuit of the Tray 2 Feed/Lift Motor (Figure 2). Check the
wires from the Tray Module PWB to the Tray 2 Feed/Lift Motor for an open circuit. If
the wires are good, replace the Tray 2 Feed/Lift Motor (). If the problem still exits,
replace the Tray Module PWB ()
Press Stop. Enter dC330 [008-036] and press Start. Both Takeaway Rolls (PL 16.6)
rotate.
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Takeaway Motor 1 energizes.
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Press Stop. +24 VDC is measured between P/J552-3 and GND on the Tray
Module PWB.
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+24 VDC is measured at P/J555-3 on the Tray Module PWB.
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Refer to the +24 VDC Wirenets (Figure 5). Check the +24 VDC to the
Tray Module PWB.
Replace the Tray Module PWB (PL 16.15).
+24 VDC is measured at each of the following pins on P/J552: Pin 1, 2, 5,
and 6.
YN
Refer to Figure 3. Check the wires from the Tray Module PWB to the Take-
away Motor 1 for an open circuit. If the wires are good, replace the Take-
away Motor 1 (PL 16.15)
With dC330 [008-036] still entered, press Start and check that the voltage at P/
J552 pins 1, 2, 5, and 6 each drop to approximately +22 VDC. The voltage at
P/J552 pins 1, 2, 5, and 6 all drop to approximately +22 VDC when [008-
036] is entered.
YN
Replace the Tray Module PWB (PL 16.15).
Replace the Takeaway Motor 1 (PL 16.15).
Check the drives of the Takeaway Motor 1 (refer to PL 16.15)
Press Stop.
• Check the Tray 2 Feed / Lift Motor and its associated gears (PL 16.7) for damage
and misalignment.
• Ensure that the Tray 2 Chute (PL 16.6) is properly seated and not damaged.
• Ensure that the connectors shown in the circuit diagrams (Figure 1, Figure 2, Figure
3) are securely connected and that the wires are not damaged.
• If these checks are OK, replace the Tray Module PWB (PL 16.15).
Open the Left Cover and cheat the Left Cover Interlock Switch (PL 15.10). Enter dC330 [008-
106] and press Start. Block and unblock the Takeaway Sensor (PL 15.10). The display
changes.
YN
Press Stop. Check the circuit of the Takeaway Sensor (Figure 4). Refer to the OF 99-2
RAP for troubleshooting procedure.
Press Stop. Enter dC330 [008-003] and press Start. The Tray 2 Feed/Lift Motor (PL 15.3)
energizes.
YN
Press Stop. +24 VDC is measured between P/J547-3 and GND on the Tray Module
PWB.
YN
+24 VDC is measured at P/J555-3 on the Tray Module PWB.
YN
Refer to the +24 VDC Wirenets (Figure 5). Check the +24 VDC to the Tray
Module PWB.
Replace the Tray Module PWB (PL 15.9).
+24 VDC is measured at each of the following pins on P/J547 Pin 1, 2, 5, and 6.
YN
Refer to Figure 5. Check the wires from the Tray Module PWB to the Tray 2 Feed/Lift
Motor for an open circuit. If the wires are good, replace the Tray 2 Feed/Lift Motor
(PL 15.3).
Replace the Tray 2 Feed/Lift Motor (PL 15.3). If the problem continues, replace the Tray
Module PWB (PL 15.9).
Press Stop. Enter dC330 [008-028] and press Start. All three Takeaway Rolls (PL 15.9)
rotate.
A
A
B
B
C
C
D
D