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Xerox Phaser 7100 Service Manual
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Servi
ce P
arts Disasse
mbl
y
Phaser 7100 Service Manual
X
ero
x Internal Use Only
4-36
7.
Pull the 2 Pins toward
the inner
side to remove.
8.
R
emove the F
ront Cov
e
r Assembly.
Figure 1
Re
p
l
a
c
e
m
e
n
t
N
o
t
e
:
Be su
re to install the long Pin on
the left inn
er side a
nd the short Pin
on the
right inner
side of the
F
ront C
ov
er Assemb
ly (see
Fi
gure
1
on pa
ge 4-
36).
s7100-055
683
685
Table of Contents
Default Chapter
5
Table of Contents
5
General and Operation Overview
25
About this Service Manual
26
Manual Organization
27
Safety
28
Power Safety Precautions
28
Electrostatic Discharge (ESD) Precautions
30
Service Safety Summary
31
Operational Safety
33
Health and Safety Incident Reporting
34
Maintenance Safety
36
Printer Symbols
36
Regulatory
38
United States (FCC Regulations)
38
Canada
38
European Union
39
European Union Lot 4 Imaging Equipment Agreement Environmental Information
39
Germany
41
Turkey Rohs Regulation
41
Introduction
42
Printer Configurations
43
Parts of the Printer
44
Front View
44
Rear View
45
Internal Components under Covers a and C
45
Internal Components under Cover B and the Waste Cartridge Cover
46
Printer Options
47
Control Panel Layout
50
Consumables
52
Long Life Maintenance Items
53
Consumables and Long Life Maintenance Display Messages
54
Consumables Life Display Message
54
Long Life Maintenance Display Message
54
Specifications
55
Printer Specifications
55
Memory Specifications
56
Electrical Specifications
56
Environmental Specifications
57
Print Speed
57
Paper and Tray Specifications
59
Physical Dimensions and Clearances
61
Phaser 7100 Print Process
64
Paper Path
65
Waste Toner Collection
66
Print Data Flow
68
Paper Transport
70
Major Assemblies and Functions
77
Switches
77
ROS Assembly (Laser Unit) (Exposure)
78
Imaging Unit (Electric Charge/ Cleaning)
79
Developer Housing Assembly (Development)
80
Intermediate Transfer Belt (Transfer/ Cleaning)
82
Fuser Assembly (Fusing/ Paper Output)
84
Tray 1 Paper Feeder
86
Bypass Tray
87
Registration
88
Drive
89
Fans and Temp/ Humidity Sensor
96
Electrical
97
Duplex Feed (Option)
100
550-Sheet Feeder (Option)
102
Operation Mode
104
Running Mode
104
Ready Mode
104
Low Power Mode
104
Sleep Mode
104
Engine Status
105
Job Control and Functions
106
Paper Size Detection
106
Cancel Job
107
Force Print
107
Job Timeout
107
Print Page Mode (Print Guaranteed Mode)
107
Job Spool
108
Receive Filter (IP Packet Filtering Function)
108
Secure Print
108
Sample Set (Proof Print)
108
Delayed Print
108
E-Mail Print
109
Print Volume (PV) Management Function
109
User Job Registration Function
109
E-Mail Notification
109
Default Print Mode (Initial Print Speed)
109
Print in B/W When out of Color Toner Function
109
Change Warning Volume
109
Half Speed Operation Support
109
Process Control
110
Color Registration Control
112
Information Pages, Troubleshooting Pages, and Print Test Patterns, Reports
114
2 Error Troubleshooting
118
Introduction
118
Servicing Instructions
118
Control Panel Shortcut
119
Phaser 7100 Printer Menu (Customer Support Engineer)
120
Diagnostic Test
121
System Booting
125
Special Booting
125
Long Boot Diagnostic
127
Jam Zone
129
Service Diagnostics
130
Entering Service Diagnostics
130
Service Diagnostics Menu Map
131
Service Diagnostics Routines
132
Preventive Diag
134
Fault Diag
139
Adjustment
161
Sub System Check
168
Messages, Chain Link Codes, and Procedures
169
Error Messages Abbreviations
169
Error Messages and Chain-Link Codes
170
Fuser Unit Exit Sensor Jam
194
Exit off Jam
196
Fuser Motor Fail
197
Fuser Unit Fail
199
Fuser Unit Error - Life End
202
JBA Accounting Data Full
203
Cont-MCU Cable Connection Fail
204
Cont Program ROM Fail-2
205
Cont SEEP-ROM Diagnostic Fail-1
206
Cont SEEP-ROM Diagnostic Fail-2
207
Cont USB2.0 Device Fail
208
Cont HDD File System Fail
209
802.1X Authentication Failure
210
802.1X EAP Type Not Supported
211
802.1X Authentication Failure by Timing out
211
802.1X Certificate Failure
212
802.1X Inside Failure
212
Certificate DB File Error
213
802.1X Client Certificate Failure
213
SMB Host Name Duplicated
214
DNS Failure
214
SNTP Server Timeout/ Time Asynchronous
215
Under Non-Transmitted Image Log Stagnation
216
Downloader Fail
217
SMTP/ POP Server Fail for Redirector
218
POP Authentication Fail for Redirector
218
XPS Error
219
XPS Short of Memory
219
XPS Print Ticket Description Error
220
PS Booklet Illegal Image Mode Change
220
PS Booklet Conflict WM
221
Device DV - Reached Limit
221
LDAP SSL Error 112
222
LDAP SSL Error 113
222
LDAP SSL Error 114
223
LDAP SSL Error 115
223
LDAP SSL Error 116
224
Remote Download Server Timeout
224
Remote Download File Access Error
225
Host Name Solution Error in Remote Download
225
Remote Download Server Connection Error
226
Remote Download File Write Error
226
Authentication Agent Error 543
227
Authentication Agent Error 545
227
Authentication Agent Error 556
228
Remote Download Parameter Error
229
Authentication Agent Error 560
229
Detected User Duplication, in a Cert Agent
230
Backup Restore Error
231
Backup Restore Condition Error
232
Backup Capacity Full
233
Backup Restore Failed
233
Job Ticket out of Memory
234
Job Ticket Wrong Parameter
234
Job Ticket Media Error
235
Job Ticket Parse Error
235
E-Mail Message Size over
236
Password Is under Minimum Figures
236
Out of ART EX Memory
237
Out of Page Buffer
237
Folder Is Full
238
Secure Print Fail
239
Max. User Number Exceeded
240
Sample Print Fail
240
HD Full by Annotation/ Watermark Image
241
ART EX Command Error
242
Delayed Print Fail
242
TIFF Data Overflow
243
Out of PCL6 Memory
243
PCL Command Error
244
Other Error
245
PDL Auto Switch Fail
245
0-Page Document Is Unstorable in a Folder
246
Unsupported TIFF Data
246
TIFF Data Size too Big
247
Unsupported ART Command
247
Invalid TIFF Data
248
Form Not Registered
248
Simple Transmission Report Invocation Error
249
Updating Job Template
249
Remote Directory Lock Error
250
Remote Lock Directory Remove Error
250
PS Booklet Illegal Output Size
251
PS Booklet Document Output Mismatch
251
PS Booklet Output Tray Mismatch
252
Unsupported PDF File
255
No Memory for Drawing Annotation
255
HDD Full
256
JCL Syntax Error
256
Print Job Ticket Description Error
257
PDF Error
257
PDF Short of Memory
258
PDF Password Mismatched
258
PDF Print Prohibited
259
Auditron - Prohibit Service
259
Auditron - Invalid User
260
Auditron - Disabled Function
260
Auditron - Reached Limit
261
PS Decompose Failure
261
FIFO Empty
262
Print LANG Not Installed
262
SMTP Server Connect Error
263
SMTP Server HDD Full
263
SMTP Server File System Error
264
Invalid E-Mail Address
264
Invalid Sender Address
265
SMTP Server Unsupported DSN
265
Scan Data Repository ERR (DNS Library)
266
Invalid IP Address
266
Server Connect ERR
267
Server Login ERR
268
HDD Full - Job Memory
269
Specified Job Not Found
269
MF I/O HDD Full
270
No Trustmarking Option
270
PLW Print Instruction Fail
271
HDD Access Error
271
HDD Access Error 2
272
IPSEC Error (Configuration Mismatch)
272
CA Message Receiver Boot Error (S_Cert Lost)
273
CA Server Connection Error
273
CA Message Receiver Timeout
274
CA Session ID Mismatch
274
CA Field ID Mismatch
275
CA Credential Error
275
CA Server Fatal Error
276
Detected User Duplication, in LDAP
276
LDAP Protocol Other Error
277
Invalid URL Detected
277
Couldn't Resolve Proxy Name
278
Couldn't Resolve Host Name
279
Couldn't Connect to Host/ Proxy
280
Proxy Unauthorized Access
282
A Connection to Host/ Proxy Has Timed out
283
SOAP Fault: MC Already Unregistered
284
SOAP Fault: MC Already Registered (WEP)
284
An Internal Error Has Occurred
288
A Registration/ Unregistration Conflict was Detected
288
Device Already Has the Latest Firmware
289
EP Accessory Error 732
292
EP Accessory Error 733
292
EP - Service Paused by Disable
293
EP - Print Service Paused by Color Mode
294
EP - Service Paused by Color Mode
294
IOT-ESS Communication Fail/ Communication Fail 6
296
Invalid IOT Paper Size Group Info
298
DMA Transfer Fail
300
Marker Code Detection Fail
301
Shortage of Memory Capacity, or no Hard Disk
303
Paper Jam
304
Print Request Failure - Paper
304
Print Instruction Fail
305
Bates Numbering Digit over
305
Tray 1/ 2/ 3 of Place
306
Tray 1 Error: Size Unknown
307
Tray 2, 3, 4 Error: Size Unknown
309
(Y/ M/ C) Toner Cartridge Error: Life End
311
(Y/ M/ C) Imaging Unit Cartridge Error: Life End
312
Paper Kind Mismatch
313
Tray (1/ 2/ 3/ 4) out of Place
314
Tray 1 Error: Paper Empty
315
Tray 2/ 3/ 4 Error: Paper Empty
317
Bypass Tray Error: Paper Empty
319
Bypass Tray Size Mismatch
321
ATS/ APS no Paper (Iotsc Detect)
321
ATS/ APS no Destination Error
322
Bypass Tray Stop Check
322
Docuworks Error
324
Docuworks Short of Memory
324
Docuworks Print Prohibited
325
Docuworks Unlock Failed
325
S/ MIME Unsupported Cipher Decrypt Fail
326
Remote Download File Size Error
326
Remote Download File Checksum Error
327
Can't Detect Paper Size of Specified Tray
327
Net off Line
328
Duplicate IP Address/ DNS Renewal Failure of Dynamic
329
Illegal/ Duplicate IP Address
330
Duplicate IP Address
331
SMTP/ POP Server Fail for Mail I/O
332
POP Authentication Fail for Mail I/O
333
SMB Protocol Error 4-009
333
SMB Protocol Error 4-024
334
SMB Protocol Error 4-025, 4-038
335
SMB Protocol Error 4-026
336
SMB Protocol Error 4-044
337
Network Cable Disconnected
337
Ext Server / Server Host Not Found
338
Ext Srv. Timeout Fail
339
Ext Srv. Authentication Fail
339
Ext Srv. Req Invalid Params
341
Job Template Analysis Error
341
Mandatory User Not Entered
342
Job Flow Service Request Disabled
342
Job Flow Service File Signature Setting Mismatch
343
Web Print Timeout
344
Illegal Web Print Job Ticket
345
Auditron - Cannot Verify User
345
F/W Error
346
I/D Error
347
IOT NV-RAM Error
348
300K Kit Error
349
(K) Drum Motor Failure
350
HVPS2 Fan Failure
352
Developer Fan (Process Fan 1) Failure
354
(Y/ M/ C) Drum Motor Failure
355
LVPS Fan Failure
357
I/F Failure Start Image Marking Timeout Error
359
ROS Failure
360
Tray 1 Miss Feed Jam/ Option Regi on Jam
362
Tray 2 Miss Feed Jam
364
Path 2 Sensor on Jam
366
Tray 2 Motor Fail
368
Tray 2 Mode Fail
369
Tray 3 Miss Feed Jam
370
Path 3 Sensor on Jam
372
Tray 3 Motor Fail
374
Tray 3 Mode Fail
375
Tray 4 Miss Feed Jam
376
Tray 4 Motor Fail
378
Tray 4 Mode Fail
379
Bypass Tray Miss Feed Jam
380
Regi off Jam/ Exit on Jam/ Duplex Exit in Jam
382
Option Registration on Jam
384
Duplex Regi on Jam/ Duplex Sensor on Jam
385
Cover Open: Front Cover or Top Cover Open
387
Option I/F Failure: Feeder Detected
388
Paper Handling (P/H) Motor Failure
390
Option Feeder Mode Fail
391
Duplex Wait Sensor on Jam/ IOT Static Jam
391
Paper Size Mismatch
392
HVPS Error
393
(K) Imaging Unit Error: Life End
395
(K) Imaging Unit ID Error
396
(Y) Imaging Unit ID Error
397
(M) Imaging Unit ID Error
398
(C) Imaging Unit ID Error
399
(Y/ M/ C) Imaging Unit Error: Life End
400
Belt CLN Waste Error: Life End
401
(K) Imaging Unit Error: Error
403
(K) Imaging Unit CRUM Data Mismatch Fail
405
(Y) Imaging Unit Error: Error
406
(M) Imaging Unit Error: Error
408
(C) Imaging Unit Error: Error
410
(K) Imaging Unit Error: Detached
412
(Y/ M/ C) Imaging Unit Error: Detached
413
Environment (Temp/ Humidity) Sensor Error
414
Temperature Sensor Error
416
(Y/ M/ C/ K) Image Adjustment Patch Error
417
Cover Open: Toner Cover Open
419
Cover Open: Waste Cover Open
420
(Y/ M/ C/ K) Deve Motor Fail
421
(K/ Y/ M/ C) Developer Error: Life End
423
(Y/ M/ C/ K) Toner ID Error
424
(K) Toner Cartridge Error: Life End
425
(Y/ M/ C/ K) Toner Cartridge Error: Detached
426
(Y/ M/ C/ K) Toner Cartridge Error: Error
427
CTD Sensor Error
429
IBT Unit Error: Life End
431
Switching Sensor Failure
432
2Nd BTR Error: Life End
434
102-356 EWS Soft Fail
435
116-314 Ethernet Address Fail
438
116-315 ESS RAM DIMM #1 W/R Check Fail
439
116-317 Standard ROM DIMM Check Fail
440
116-323 ESS NVRAM W/R Check Fail
442
116-324 Exception Fail
443
116-325 ESS Fan Fail
444
116-330 HDD File System Fail
446
116-331 Invalid Log Info
447
116-332 ESS Standard ROM Error
448
116-334 ESS NVRAM Data Compare Fail
449
116-338 JBA Fatal Error
451
116-340 Memory Not Enough
451
116-341 ROM VER Incorrect
452
116-342 Sesami Manager Fail
452
116-343 Main PWBA IC Fail
453
116-353 HDD Physical Fail
455
116-354 HDD Product Fail
456
116-355 Agent Soft Fail
457
116-356 HDD Format Fail
458
116-357 Postscript Error/ 116-359 PLW Soft Fail
459
116-360 SMB Soft Fail
459
116-364 Timer Fail
461
116-367 Parallel if Soft Fail/ 116-370 XJCL Fail
462
116-376 Port 9100 Software Fail
464
116-377 Video DMA Fail
465
116-380 ESS Font ROM DIMM #1 Check Fail
465
116-387 MRC HW Fatal Error
466
116-388 no HD that Should be
467
116-389 no Add-On RAM that Should be
468
116-390 Standard ROM and NVM Version Mismatch
469
Illegal Code (Country/ Territory/ Size Group)
470
116-395 USB Soft Fail
472
116-396 FIPS140 Self Test Fail
472
116-397 Aaamgr Illegal Setting Area Coverage Threshold
473
116-399 under Initialization for 10 Minutes
474
116-701 out of Memory-Duplex Fail
474
116-702 Print with Substitute Font
475
116-703 Postscript LANG Interprete ERR
475
116-710 HP-GL/2 Memory Overflow
476
116-711 PLW Size/ Orientation Mismatch
476
116-712 out of Area-Form REGI ERR
477
116-713 Job Divided by HDD Full
477
116-714 HP-GL/2 Command ERR
478
116-715 Max Form to PLW Registered
478
116-718 Selected PLW Form Not Registered
479
PCL Memory Low
479
116-725 HDD Full for Image Log
480
116-737 out of Area-Data REGI ERR
480
116-738 Size/ Orientation Mismatch
481
116-739 out of Disk Area-Form/ Logo REGI ERR
481
116-740 Arithmetic Error
482
116-741 Max Form to Not PLW Registered
482
116-742 Max Logo Registered
483
116-743 out of Buffer Area-Form/ Logo REGI ERR
483
116-745 ART Command ERR
484
116-746 Selected Form Not Registered
484
116-749 Postscript Font Error
485
116-752 Print Job Ticket Description Warning
486
118-310 IPSEC Internal Fail
486
121-314 Customize User Prompts Fail
487
121-318 Auth/ Account Settings Is Not Supported
487
Dc132 12/ 124-313 Dc132 10
489
Dc132 01
490
Dc132 02/ 124-317 Dc132 04
491
Dc132 03/ 124-318 Dc132 07
492
Dc132 08
493
124-320 SEEPROM Fail
494
124-321 Backup SRAM Fail
495
124-324 All Billings Mismatch
496
124-325 Billing Restoration Fail
497
124-326 IOT Speed Not Registered
498
124-327 IOT Speed Change SW Fail
499
124-333 ASIC Fail (Panther)/ 124-337 ESS Standard RAM Error
500
124-338 same Font Roms Found
501
124-339 ROM DIMM of Another Product Found
502
124-340 CRUM Market Fail ALL
503
CRUM Market/ 124-351 CRUM OEM/ 124-361 CRUM Validation Fail MCU
504
CRUM Market/ 124-352 CRUM OEM/ CRUM Validation Fail SYS 1
505
CRUM Market/ 124-353 CRUM OEM/ 124-363 CRUM Validation Fail SYS
506
124-344 All Billings Meter/ 124-346 All Billings Count Types Mismatch
507
124-345 Billing Meter Type Restoration Fail
508
124-347 Billing Count Type Restoration Fail
509
124-348 All Model Break Points Mismatch
510
124-349 Model Break Point Restoration Fail
511
124-350 CRUM OEM Fail All
512
124-360 CRUM Validation/ 124-390 CRUM OEM Fail All
513
124-373 IOT Manager SW Fail
514
CRUM Market Fail All (2)
515
124-381 CRUM Market/ 124-391 CRUM OEM Fail MCU
516
CRUM Market/ 124-392 CRUM OEM Fail SYS 1 (2)
517
CRUM Market/ 124-393 CRUM OEM Fail SYS 2 (2)
518
202-399 Timer Internal Fail
521
Other Errors
522
Common System Fail
522
Common Job Fail
523
IOT System Fail
523
HDD System Fail
524
HDD Job Fail
524
016-782/ 016-784 Fail
525
No Output Is Available, no Data Is Printed
526
Printing Can be Performed but Abnormally
526
Control Panel and LED Troubleshooting
527
Control Panel Is Functional, but the Printer Does Not Come to a "Ready" State
527
Control Panel LED Is On, Control Panel Display Is Blank
527
Printer Hangs with the Xerox Logo Displayed, or Reboots
528
Image Processor (I/P) PWB Leds
529
Media Jam and Paper Path Troubleshooting
535
Media-Based Problems
535
Multiple-Sheet Pick
535
Mis-Pick
536
Skewed Image
536
Damaged Prints
536
Wrinkled Envelopes
537
Fuser Jams
537
Exit Jams
538
Clutch Troubleshooting
539
Registration Clutch
539
Turn Roller Clutch
540
Turn Roller Clutch (Tray 2/ 3/ 4)
541
Feed Roller Clutch
543
Feed Roller Clutch (Tray 2/ 3/ 4)
544
Duplex Clutch
546
Motor Troubleshooting
548
Belt Retract Motor
548
Fuser Motor
549
Paper Handling Motor
551
Duplex Motor
553
Option Feeder Motor
555
Sensor Troubleshooting
556
Registration Sensor
556
Fuser Exit Sensor
557
Belt Retract Sensor
558
Paper Jam Sensor
559
Duplex Jam Sensor
561
Switching Sensor
563
Solenoid Troubleshooting
564
Bypass Tray Feed Solenoid
564
Switch Troubleshooting
565
Front Cover Switch (Interlock Cap Switch)
565
Front Cover Interlock Switch
566
Sheet Feeder Troubleshooting
567
Option Feeder Mode Error
567
Feeder Composition
568
Electrical Troubleshooting
569
Electrical Components Service Hints
569
Voltage
570
24VDC Power Troubleshooting
571
5VDC Power Troubleshooting
573
+3.3VDC Power Troubleshooting
574
Network Troubleshooting
575
Windows Ethernet Port Verification
575
Ethernet Port Verification for LOCAL LINK Default IP Addresses
576
Mac os X Ethernet Port Verification
577
USB Port Testing
578
Initial Actions
578
USB Port Verification
578
Operating System and Application Problems
579
Verify Settings
579
Windows XP, Windows 7/ Vista, Windows Server Troubleshooting
580
Macintosh Troubleshooting (Mac os 10.5 and Higher)
581
UNIX/ Linux
583
Image Quality
585
Print-Quality Problems Overview
586
Defects Associated with Specific Printer Components
586
Repeating Defect Measurement
587
Checklist before Troubleshooting Print-Quality
590
Check Printer Condition
590
Cleaning
590
Operating Environment
590
Media Condition
590
System Checklist
591
Print-Quality Troubleshooting
596
Print-Quality Defect Definitions
596
Light Print (Weak Gradation)
597
IQ-2 Blank Print
599
IQ-3 Black Print
601
Vertical Bands, Voids, or Streaks (in Paper Feed Direction)
603
IQ-5 Horizontal Bands, Voids, or Streaks
606
IQ-6 Vertical Color Streaks
609
IQ-7 Horizontal Color Streaks
611
IQ-8 Partial Image
613
IQ-9 Toner Contamination
615
IQ-10 Ghost Image
617
IQ-11 Background Contamination
619
IQ-12 Skew
621
IQ-13 Damaged Paper
623
IQ-14 Poor Fusing
626
IQ-15 Color Registration
627
IQ-16 Fringe
629
IQ-17 Auger Mark
631
Print Test Patterns
632
Engine Test Print
632
Dc612 Print Test Patterns
634
Image Quality Specifications
643
Environmental Condition
643
Quality Paper
643
Paper Condition
643
Printer Condition
643
Specifications
643
Maximum Print Area
647
Service Parts Disassembly
649
Contents
650
Overview
654
Standard Orientation of the Printer
654
Preparation
655
Notations in the Disassembly Text
655
Fastener Types
656
Covers
657
REP 1.1 Top Cover Assembly
657
REP 1.2 Waste Cover Assembly
660
REP 1.3 Left Waste Cartridge Arm
663
REP 1.4 Extension Cover Assembly
666
REP 1.5 Image Processor (I/P) PWB Cover Assembly
667
REP 1.6 Rear Cover
668
REP 1.7 Toner Cartridge Hinge Cover
669
REP 1.8 Rear Upper Cover
670
REP 1.9 Toner Cartridge Cover Assembly
672
REP 1.10 Left Side Cover
673
REP 1.11 Right Side Cover
675
REP 1.12 Control Panel Assembly
677
REP 1.13 Bypass Tray Stopper Spring/ Stopper
678
REP 1.14 Front Latch Assembly and Latch Spring
681
REP 1.15 Front Cover Assembly
683
250-Sheet Feeder
685
REP 2.1 Feeder Assembly
685
REP 2.2 Right Turn Gear Assembly
687
REP 2.3 Right Feeder Cover
688
REP 2.4 Right Turn Bracket Assembly
689
REP 2.5 Right Tray Guide Assembly
690
REP 2.6 Size Switch Holder Assembly
691
REP 2.7 Protect Cover Assembly
692
REP 2.8 Left Tray Guide Assembly
695
REP 2.9 Tray Stopper
696
REP 2.10 Left Feeder Cover
697
REP 2.11 Tray Cover
698
REP 2.12 Turn Roller Assembly
699
REP 2.13 no Paper Sensor
700
REP 2.14 Feed Roller Clutch
701
REP 2.15 Feed Roller/ Retard Roller Assembly
702
REP 2.16 Left Side Guide/ Right Side Guide
705
REP 2.17 Bottom Plate Assembly
707
REP 2.18 Retard Friction Clutch
709
REP 2.19 Retard Spring
710
REP 2.20 End Guide Assembly
712
REP 2.21 Exit Housing Assembly
714
REP 2.22 Lift up Gear
715
Bypass Tray
717
REP 3.1 Bypass Tray Frame Assembly
717
REP 3.2 Separator Retard Holder Assembly
718
REP 3.3 Bypass Tray Cover Assembly/ Exit 1 Cover/ Exit 2 Cover
719
REP 3.4 Left/ Right Bypass Tray Cover Lock
720
REP 3.5 Bypass Tray Assembly
721
Front Frame
722
REP 4.1 Front Frame Assembly
722
REP 4.2 DRW Fuser Harness Assembly
728
REP 4.3 Slide Bracket Assembly/ Slide Guide
735
REP 4.4 Right/ Left Latch Lever, Latch Spring
737
REP 4.5 Front Frame Sub Assembly
739
REP 4.6 Bypass Tray Feed Frame Assembly
745
REP 4.7 Fuser Drive Assembly
747
REP 4.8 Chute Assembly
751
REP 4.9 Bypass Tray Feed Solenoid
752
REP 4.10 Transfer Roller (2Nd BTR Unit)
756
REP 4.11 Pinch Roller Kit
757
REP 4.12 Bypass Tray Sensor Bracket Assembly/ no Paper Sensor)
758
REP 4.13 Bypass Tray Feed Roller Assembly
760
REP 4.14 Bypass Tray Feed Spring/ Feed Gear
761
Registration
762
REP 5.1 Registration Chute Assembly
762
REP 5.2 Registration Sensor
764
REP 5.3 Bypass Tray Turn Roller
765
REP 5.4 Turn Clutch Assembly
767
REP 5.5 Registration Clutch Assembly
768
Xerographics
769
REP 6.0 Imaging Unit (Y/ M/ C/ K)
769
REP 6.1 Right Imaging Unit Guide Assembly
771
REP 6.2 Imaging Unit CRUM Connector Assembly
772
REP 6.3 Right Latch Assembly
774
REP 6.4 (K) Imaging Unit Guide Assembly
776
REP 6.5 Left Imaging Unit Guide Assembly
777
Ros
778
Rear Spring Assembly
778
Spring Assembly
778
Development
784
REP 8.0 Toner Cartridge Assembly (Y/ M/ C/ K)
784
REP 8.1 Developer Housing Assembly (Y/ M/ C/ K)
785
REP 8.2 Right Hand HV Guide Assembly
790
REP 8.3 Waste Auger Assembly (Trickle Guide Assembly)
792
REP 8.4 Dispense Guide Assembly
796
REP 8.5 Toner CRUM Connector Assembly
799
REP 8.6 Dispense Motor Assembly
800
REP 8.7 MCU Plate
802
REP 8.8 Toner Cover Switch Kit
806
Transfer
807
REP 9.1 Waste Cartridge
807
REP 9.2 IBT Belt Cleaner Cover Assembly
808
REP 9.3 Waste Cartridge Guide Assembly
810
REP 9.4 Waste Cartridge Full Sensor
812
REP 9.5 IBT Cleaner Motor Assembly
814
REP 9.6 IBT Retract Cam Assembly
816
REP 9.7 Cam Cover
818
REP 9.8 Top Right Guard Frame/ Holder Stand Bar
820
REP 9.9 CTD Sensor Assembly
823
REP 9.10 IBT Unit
825
Fuser
831
REP 10.1 Fuser Unit
831
Drive
833
REP 11.1 PR Drive Assembly (Y/ M/ C)
833
REP 11.2 Input Imaging Unit Shaft Assembly
835
REP 11.3 Wire Wall Housing
836
REP 11.4 Developer Motor PWB
838
REP 11.5 Developer Motor (Match Box) Assembly
841
REP 11.6 Developer Drive Assembly
843
REP 11.7 Paper Handling Drive Assembly
845
REP 11.8 PR Drive Assembly (K)
848
Electrical
850
Rep 12.1 Hvps2 Pwb
850
REP 12.2 HVPS2 Fan
851
REP 12.3 Conductor Wire (Y/ M/ C/ K)
853
Rep 12.4 Mcu Pwb
854
Rep 12.5 Ac Pwb
856
Rep 12.6 Eeprom Pwb
858
Rep 12.7 Lvps Pwb
859
REP 12.8 Waste Cartridge Switch Assembly
861
REP 12.9 Front Interlock Switch Assembly
862
REP 12.10 Interlock Cap Switch (Front Cover Switch)
864
REP 12.11 Front Cover Interlock Switch Assembly
866
REP 12.12 HV Main Guide Assembly
867
Rep 12.13 Hvps1 Pwb
869
REP 12.14 Developer Fan
871
REP 12.15 Temp/ Humidity (Environmental) Sensor
873
REP 12.16 LVPS Fan Assembly
874
REP 12.17 Image Processor (I/P) PWB
876
REP 12.18 Memory (Standard)
880
REP 12.19 Memory (Optional)
882
REP 12.20 Image Processor PWB Fan
883
REP 12.21 Hard Disk Drive (Optional)
884
REP 12.22 AC-In Harness Assembly
885
Frame
887
REP 13.1 Top Lever
887
REP 13.2 Top Frame Sub Assembly
888
REP 13.3 Left Arm Plate Hinge/ Right Arm Plate Hinge
892
REP 13.4 Transfer Spring Kit/ Latch Frame Kit
895
Duplex (Option)
897
REP 14.1 Duplex Unit
897
REP 14.2 Duplex Motor
898
REP 14.3 Duplex Roller
899
REP 14.4 Duplex in Clutch Assembly/ Duplex Drive Gear Assembly Kit
902
REP 14.5 Duplex Motor Assembly
904
REP 14.6 Duplex PWB
905
REP 14.7 Duplex Jam Sensor
907
550-Sheet Feeder and Tray (Option)
909
REP 15.1 550-Sheet Feeder Assembly
909
REP 15.2 550 Right Feeder Cover
910
REP 15.3 Size Switch Holder Assembly
911
REP 15.4 550 Right Tray Guide
912
REP 15.5 Protect Cover Assembly
913
REP 15.6 550 Left Tray Guide
914
REP 15.7 Tray Feeder Stopper
915
REP 15.8 550 Left Feeder Cover
916
REP 15.9 Tray Cover
917
REP 15.10 Turn Chute Assembly
918
REP 15.11 Paper Jam Sensor
919
REP 15.12 Feeder Sub Assembly
920
REP 15.13 Feeder no Paper Sensor
922
REP 15.14 Feed Roller Clutch
923
REP 15.15 Tray 2/ 3/ 4 Feed Roller
924
REP 15.16 Oneway Feed Clutch/ Oneway Nudger Clutch
926
REP 15.17 Turn Roller Assembly
927
REP 15.18 Turn Roller Clutch
928
REP 15.19 Option Feeder 2 Relay Harness Assembly
930
REP 15.20 Option Drive Assembly
931
REP 15.21 Option Feeder 1 Relay Harness Assembly
932
REP 15.22 Feeder PWB
933
REP 15.23 Right Side Guide/ Left Side Guide
934
REP 15.24 Friction Clutch
936
REP 15.25 Retard Holder Assembly
937
REP 15.26 Option Tray Handle
938
REP 15.27 Exit Housing Assembly
940
REP 15.28 End Guide Assembly
941
REP 15.29 Exit Lock
943
Parts List
945
Serial Number Format
946
110V Engine Format
946
Examples
947
Serial Number Location and Layout
948
Using the Parts List
949
General Overview
950
Cover
950
Fuser, Drive, Tray, Frame, Registration
950
Duplex
951
Frame
951
Xerographics, Frame, Transfer
952
Xerographics, ROS, Development
952
Electrical, Frame
953
550-Sheet Feeder
953
Parts List
954
Parts List 1.1 Cover
954
Parts List 2.1 250-Sheet Feeder (1 of 2)
957
Parts List 2.2 250-Sheet Feeder (2 Of2)
959
Parts List 2.3 Tray 1 (250)
961
Parts List 3.1 Bypass Tray
964
Parts List 4.1 Front Frame (1 of 4)
966
Parts List 4.2 Front Frame (2 of 4)
968
Parts List 4.3 Front Frame (3 of 4)
970
Parts List 4.4 Front Frame (4 of 4)
973
Parts List 5.1 Registration
975
Parts List 6.1 Xerographics
977
Parts List 7.1 ROS (Laser Unit)
979
Parts List 8.1 Development
980
Parts List 9.1 Transfer
982
Parts List 10.1 Fuser
985
Parts List 11.1 Drive
986
Parts List 12.1 Electrical (1 of 4)
989
Parts List 12.2 Electrical (2 of 4)
991
Parts List 12.3 Electrical (3 of 4)
993
Parts List 12.4 Electrical (4 of 4)
995
Parts List 13.1 Frame
997
Parts List 14.1 Duplex (1 of 3)
999
Parts List 14.2 Duplex (2 of 3)
1000
Parts List 14.3 Duplex (3 of 3)
1002
Parts List 15.1 550-Sheet Feeder (1 of 2)
1004
Parts List 15.2 550-Sheet Feeder (2 of 2)
1006
Parts List 15.3 Tray 550
1009
Parts List 16.1 Printer Stand
1012
Xerox Supplies and Accessories
1014
Maintenance
1017
Service Maintenance Procedure
1018
Recommended Tools
1018
Repair, Inspect, and Prevent (RIP) Procedure
1018
Cleaning
1019
Cleaning the Laser Lenses
1021
Cleaning the Density Sensors
1024
Moving the Printer
1026
Adjustments
1028
Resetting the Transfer Roller (2Nd BTR) Counter
1028
Adjust Gradation
1028
Color Registration
1032
Adjusting Paper Type
1034
Adjusting Voltage Offset
1035
Adjusting the Fuser
1036
Adjusting Altitude
1037
Enabling Dew Prevention
1037
Firmware Update
1038
Ethernet Port with Download Tool (Windows Version)
1041
USB Port with Download Tool (Windows Version)
1048
Plug/Jack and Wiring Diagrams
1055
Plug/Jack Diagrams and Designators
1056
Print Engine Plug/Jack Designators
1057
Plug/Jack Locators
1067
Map 1 - Front Side, Feeder, Fuser, Registration
1068
Map 2 - Front Side, Left Side, CTD Sensor, Developer PWB, CRUM
1069
Map 3 - Top Front, HVPS2 PWB, Interlock Switch, Transfer
1070
Map 4 - Top Rear, LVPS PWB
1071
Map 5 - Top Rear, Frame, Interlock Switch
1072
Map 6 - Right Side, Temp/ Humidity Sensor, Size Switch
1073
Map 7 - Left Side, AC PWB
1074
Map 8 - Left Side, AC PWB, MCU PWB
1075
Map 9 - Rear Side, Feeder, MCU PWB, Size Switch
1076
Map 10 - Rear Side, HDD, HVPS1 PWB, I/P PWB, LVPS PWB
1077
Map 11 - Laser Unit, LVPS PWB
1078
Map 12 - Duplex PWB
1079
Map 13 - Duplex Unit
1080
Map 14 - 550-Sheet Feeder
1081
Notations Used in the Wiring Diagrams
1082
Overview Wiring Diagrams
1086
Overview Diagram (1 of 3)
1086
Overview Diagram (2 of 3)
1087
Overview Diagram (3 of 3)
1088
Print Engine Wiring Diagrams
1089
Power
1092
Fuser Unit
1095
Drive 1
1098
Drive 2/ Bypass Tray
1099
Laser Unit (ROS)
1101
Controller
1103
Paper Transport
1105
Electrical
1107
Transfer
1108
Hvps
1110
Xerographics
1112
Development
1114
Option Duplex Wiring Diagram
1116
Duplex
1116
Option 550-Sheet Feeder Wiring Diagram
1118
550-Sheet Feeder
1118
Reference
1121
Media Guidelines
1122
Paper Characteristics
1122
Recommended Paper
1123
Unacceptable Paper
1123
Phaser 7100 Printer Menu
1124
Acronyms and Abbreviations
1125
Index
1133
Other manuals for Xerox Phaser 7100
User Guide
140 pages
System Administrator Guide
90 pages
Installation Instructions
1 page
Evaluator Guide
12 pages
Quick Guide
6 pages
Installation Guide
2 pages
Quick Use Guide
5 pages
Hardware Installation Guide
2 pages
5
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Xerox Phaser 7100 Specifications
General
Brand
Xerox
Model
Phaser 7100
Category
Printer
Language
English
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