1/05
2-140
DocuColor 12/DCCS50
10-111 Machine Exit Sensor Off Jam RAP
Reissue
Status Indicator RAPs
10-111 Machine Exit Sensor Off Jam RAP
When using either the inversion path or exit path, the Machine Exit Sensor did not deactuate
within the specified time after it actuated.
Initial Actions
Refer to BSD 10.7, 10.9, and 10.12 for the following procedure.
Make ONE single-sided set of 10 or more originals. (This causes the copies to go through the
inversion pat
h and exit the machine face down.) Repeat this job several times. Next, make
TWO single-sided sets of 10 or more originals. (This causes the copies to bypass the inversion
path and exit the machine face up.) Repeat this job several times. If a fault occurs ONLY when
the copies exit the machine face down, replace the Exit Roll Assembly (PL 2.26) as follows:
with Tag 23 install the Tag 23 Exit Roll Assembly, machines with an Offset Catch Tray install
the Offset Roller Kit, machines without an Offset Catch Tray install the Corrugation Mark Roller
Kit. If the fault occurs when the copies exit the machine face down AND face up, continue with
Initial Actions below:
Check for the following:
• Obstructions in the inverter and exit paper path
• Equal Pinch-roll (PL
2.25) f
orce at the Machine Exit Roll (PL 2.26) nips.
• Binding of the Machine Exit Roll (PL 2.26
) or Pinch Roll Shafts (PL 2.25).
• Ensure that the Inverter Pinch Rolls (PL 2.26) have proper
nip pressure.
• Remove the Inverter Door Cover (PL 2.25
) and tape down the Exit Chute (PL 2.25) to pre-
vent jamming. Look for skew along the lead edge of the paper as it inverts and exits the
machi
ne. If skewing occurs, check for movement in the Door Latch area by pressing on
the door. If the door moves in, hold it closed at the latch area to see if feeding improves. If
feeding improves, check the (door) Lever (assembly) (PL 2.26) for loose or damaged
components. To minimize movement in the Inverter 2 Assembly, loosen the two screws
holding the white plastic latch and metal latch bracket. Move both parts to the right and
then tighten the screws.
• Clean the Machine Exit and Inverter Rolls (PL
2.
26).
• Ensure that connectors P/J412B, P/J4
18B and P/J149 are seated correctly on the IOT
Drive PWB and the Machine Exit Sensor, and there are no obvious crimped or broken
wires.
Procedure
Enter dC330 010-110 Machine Exit Sensor. Press Start. Actuate the Machine Exit Sensor
actuator. The display changes from L to H.
YN
The display is a constant H.
YN
Go to Fl
ag 7 on BSD
10.7 and check the harness for an short circuit. If the harness is
good, replace the Machine Exit Sensor (PL 2.25).
Connect the meter from P/J
412B-5 on the IOT PWB to GND. Actuate the Machine Exit
Sensor actuator. The voltage at P/J412B-
5 goes from less than +1.0 VDC when the
sensor is deactuated, to +5 VDC when the sensor is actuated.
YN
There is +5 VDC between P/J412B-
6 and P/J412B-4 on the IOT Drive PWB.
YN
Go to F
lag 8 on BSD 10.7 and check the harness for a short circuit. If the har-
ness is
good, replace the IOT Drive PWB (PL 9.
2).
Go to Flag 7 and Fl
ag 8 on BSD 10.7 and check the harness for an open circuit. If
the harness is good, replace the Machine Exit Sensor (PL 2.25). If the problem con-
tinues, replace the IOT Drive PWB (PL 9.
2).
Replace t
he IOT Drive PWB (PL 9.2).
Ent
er dC330 010-033 Oil Pump. Pre
ss Start and Stop several times. The Exit Motor ener-
gizes and deenergizes.
YN
Press St
op. App
roximately +7 VDC is measured between P/J418B-17 on the IOT
Drive PWB and GND.
YN
Go to Fl
ag 1 and Fl
ag 3 on BSD 10.9 and check the harness for an open circuit. If
the harness is good, replace the Exit Motor (PL 1.6).
Press Start. Th
e voltage at P/J418B-17 goes to less than +1.0 VDC.
YN
Replace the IOT Drive PWB (PL
9.
2).
+24 VDC is measured between P/J418B-19 and
GND on the IOT Drive PWB.
YN
Replace the IOT Drive PWB (PL
9.
2).
Go to Flag 2 on BS
D 10.9 and check the harness for an open circuit. If the harness is
good, replace the Exit Motor (PL 1.6). If the problem continues, replace the IOT Drive
PWB (PL 9.2).
Check for binding, obvious damage, missing and/or broken Drive Motor gear assemblies and
drive belt
s t
hat would cause the paper to be slow to leave the Machine Exit Sensor. If OK,
replace these components in the following order: Exit Roll (Assembly) (PL 2.26), Inverter 2
Upper Chute (PL 2.25), Inverter 2 Assembly (PL 2.23).
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