1/05
2-69
DocuColor 12/DCCS50
Status Indicator RAPs
Reissue
7-286 Tray 5 Broken (UP) RAP
The Tray 5 Stack Up Sensor failed to change state within 3 seconds after the Tray 5 Feed/Lift
Motor Up was energized.
Initial Actions
• Refer to BSD 7.9 and BSD 7.10 for the following procedure.
• Ensure the Tray 5 top cover is closed.
• Ensure there is paper loaded in the Tray 5.
• Ensure connector P/J416A o
n the IOT Drive PWB is properly seated.
• Check for crimped or broken wires to connecto
rs on the IOT Drive PWB.
Procedure
Cheat the Tray 5 Interlock Switch. Enter dC330 008-226 Tray 5 (Bypass) Level up Sensor.
Press Start. Manually actuate the Tray 5 Stack Up Sensor. The display changed from H to
L.
YN
+0 VDC is measured at P
/J416B-
6 on the IOT Drive PWB.
YN
+5 VDC is measured at P
/J145
-2 on the Tray 5 Stack Up Sensor.
YN
Go to F
lag 1 and Fl
ag 2 on BSD 7.9 and check the harness and connectors. If
the harness and connectors are OK, replace the IOT Drive PWB.
+5 VDC is measured between P/J145-1 and
P/J145-3 on the Tray 5 Stack Up
Sensor.
YN
+5 VDC is measured between P/
J21-
1 and P/J21-5 on the IOT LVPS.
YN
Go to the +
5
VDC Power (IOT LVPS) RAP.
+5 VDC is measured between P/J416B-
5 and P/J21-5 on the IOT Drive
PWB.
YN
Replace the IOT Drive PWB (PL 9.
2).
Go
to Flag 1 on B
SD 7.9 and check wires between P/J145 and P/J416 for an
open or short circuit. If the wires are OK, replace the Tray 5 Stack Up Sensor
(PL 2.11).
Replace the Tray 5 Stack Up Sensor (PL 2.
11).
Go to Flag 2 on BS
D 7.9 and check the wire for a short circuit. If the wire is OK, replace
the IOT Drive PWB (PL 9.2).
Cheat the Tray 5 Switch. Enter dC330 008-2
27 Tray 5 (Bypass) Level Down Sensor. Press
Start. Manually actuate the Tray 5 Stack Down Sensor. The display changed from L to H.
YN
+0 VDC is measured at P
/J416B-
4 on the IOT Drive PWB.
YN
+5 VDC is measured at P/J147-
2 on the Tray 5 Stack Down Sensor.
YN
Go to F
lag 3 and Fla
g 4 on BSD 7.9 and check the harness and connectors. If
the harness and connectors are OK, replace the IOT Drive PWB.
+5 VDC is measured between P/J147-1 and
P/J147-3 on the Tray 5 Down Sen-
sor.
YN
+5 VDC is measured between P/
J21-1 an
d P/J21-5 on the IOT LVPS.
YN
Go to the +
5 VD
C Power (IOT LVPS) RAP.
+5 VDC is measured between P/J416
B-5 and P/J21-5 on the IOT Drive
PWB.
YN
Replace the IOT Drive PWB (PL
9.
2).
Go to Flag 3 on BSD 7.9 and check wires between P/J147 and P/J416 for an
open or short
circuit. If the wires are OK, replace the Tray 5 Stack Down Sensor
(PL 2.12).
Replace the Tray 5 Stack Down Sensor (PL 2.12).
Go t
o Flag 4 on BSD 7.9 and check the wire for a short circuit
. If the wire is OK, replace
the IOT Drive PWB (PL 9.2).
Enter dC330 [008-040 T
ray 5 Lifter Motor CCW]. Press Start and Stop several times.
CAUTION
Do not operate the component control more than twice before resetting paper position. To
lower the paper f
rom the feed position, pull out respective tray. If the tray is overdriven, it will be
hard to pull out and may cause component damage.
The Feed/Lift Motor energizes and deenergizes.
YN
Press St
art. +2
4 VDC is measured between P/J416B-20 and GND on the IOT Drive
PWB.
YN
+24 VDC is measured between P/
J23-3
and GND on the IOT LVPS.
YN
Go to the +
24 V
DC Power (IOT LVPS) RAP.
Go to Flag 5 on BS
D 7.9 and check the harness and connectors. If the harness and
connectors are OK, replace the Tray 5 Lift Motor (PL 2.12). If the problem continues,
replace the IOT PWB (PL 9.2).
Go to Flag 5 on BS
D and check the wires for an open circuit. If the wires are OK, replace
the Tray 5 Lift Motor (PL 2.12). If the problem continues, replace the IOT Drive PWB (PL
9.2).
Enter d
C330 008-042 Tray 5 Lifter Motor CW. P
ress Start and Stop several times.
A
A